Application of Foundry Wastes in Eco-Efficient Construction Materials: A Review

Abstract

Foundries generate millions of tons of waste annually, posing a challenge to companies that generate it and to the environment due to landfill disposal. Meanwhile, the construction sector contributes heavily to global resource consumption. Adopting a circular economy approach by integrating foundry wastes into construction materials offers two main benefits: reducing landfill accumulation and preserving natural reserves of raw materials while also supporting the UN’s Sustainable Development Goals. This paper presents a review of recent studies on the use of foundry wastes in construction materials and provides an overview of the foundry industry, including its background, waste management, and statistics. Furthermore, a bibliometric analysis highlights the evolution of research in this area, showing a 182% increase in publications over the last 10 years. Key findings include that waste foundry sand is the most widely utilized foundry waste in construction materials, while ceramic mold shells and paraffin waxes remain underexplored. Concrete is the primary material incorporating foundry waste. The incorporation of foundry waste into construction materials improves durability and mechanical strength when used in appropriate proportions. The replacement content can reach up to 100%. These results underscore the feasibility of foundry waste as a sustainable alternative in construction, building circularity, and reducing environmental impact.