High-performance heterogeneous catalytic materials are
most frequently
based on supported nanoparticles to gain high dispersion and thus
high atom efficiency. The materials are usually obtained by kinetically
controlled synthesis, making repetitive synthesis of materials with
identical properties a challenge. While this holds for monometallic-supported
particles, the situation is even more severe with binary-supported
substitutional alloys or intermetallic compounds, where control of
the homogeneous elemental composition of the nanoparticles comes close
to an art. We propose an innovative synthesis route to Zn1–x
Pd
x
/Al2O3, controlling thermodynamically the composition and homogeneity
of the Zn1–x
Pd
x
particlesan intermetallic compound having a significant
homogeneity range and catalyzing numerous reactions. The thermodynamic
control is achieved by the direct reaction of supported palladium
nanoparticles with gaseous zinc. The resulting Zn1–x
Pd
x
/Al2O3 samples are characterized in detail concerning their particle
composition, particle size distribution, and crystal structure of
the intermetallic nanoparticles, using XRD, TEM, XPS, ICP-MS and ICP-OES.
Subsequent testing in methanol steam reforming reveals excellent catalytic
properties.