Metal–organic
frameworks (MOFs) offer great promise in a
variety of gas- and liquid-phase separations. However, the excellent
performance on the lab scale hardly translates into pilot- or industrial-scale
applications due to the microcrystalline nature of MOFs. Therefore,
the structuring of MOFs into pellets or beads is a highly solicited
and timely requirement. In this work, a general structuring method
is developed for preparing MOF–polymer composite beads based
on an easy polymerization strategy. This method adopts biocompatible,
biodegradable poly(acrylic acid) (PAA) and sodium alginate monomers,
which are cross-linked using Ca2+ ions. Also, the preparation
procedure employs water and hence is nontoxic. Moreover, the universal
method has been applied to 12 different structurally diverse MOFs
and three MOF-based composites. To validate the applicability of the
structuring method, beads consisting of a MOF composite, namely Fe–BTC/PDA,
were subsequently employed for the extraction of Pb and Pd ions from
real-world water samples. For example, we find that just 1 g of Fe–BTC/PDA
beads is able to decontaminate >10 L of freshwater containing highly
toxic lead (Pb) concentrations of 600 ppb while under continuous flow.
Moreover, the beads offer one of the highest Pd capacities to date,
498 mg of Pd per gram of composite bead. Furthermore, large quantities
of Pd, 7.8 wt %, can be readily concentrated inside the bead while
under continuous flow, and this value can be readily increased with
regenerative cycling.