Catalytic
conversion of biomass-derived 5-hydroxymethylfurfural
(HMF) into high-quality biofuel 2,5-dimethylfuran (DMF) is significant
for the utilization of biomass but remains a substantial challenge.
Herein, we report a straightforward, eco-friendly, and scalable ball
milling method for the synthesis of Co-alloyed Pt (Pt1/Co)
single-atom alloy (SAA) catalysts at kilogram levels. The catalysts
exhibit superior catalytic performance for the hydrodeoxygenation
of HMF to DMF, obtaining 100% HMF conversion and 92.9% selectivity
to DMF under 1.0 MPa H2 at 180 °C for 2 h. The reaction
pathway is also investigated, which shows that the hydrogenolysis
of the CO bond in HMF to form 2,5-dihydroxymethylfuran is
the main route during the hydrodeoxygenation and promoted by the synergistic
effect of Pt and Co. Pt1/Co SAA catalysts display excellent
stability without aggregation after five successive runs. More inspiringly,
our method achieves the mass production of Pt1/Co at the
kilogram scale, rendering its potential for practical applications.
Moreover, by varying acetylacetonate precursors, we show the general
synthesis of different Co-supported noble metal SAA catalysts (M1/Co, M = Pd, Ru, Ir, and Rh). Our findings not only offer
a facile and readily scalable synthetic approach of SAA catalysts
but also open new avenue to the exploitation of biomass.