Atomic-layer
etching (ALE) is a technique that removes thin layers
of material using sequential self-limiting reactions and is considered
to be one of the most promising techniques for achieving the low-process
variability necessary in the imminent atomic-scale era of semiconductor
device fabrication. Here, a theoretical investigation of the ALE of
organic polymer surfaces using oxygen pulses has been performed, by
means of density functional theory calculations. Experimental evidence
shows that ion bombardment of polymer surfaces results in carbon-abundant
layers, which are formed as a competition between two opposite effects,
the breaking of C–H and C–C bonds, which leads to either
structural evolution or sputtering of the polymer surface. Cognizant
of that, we develop appropriate polymer surface models, first, to
investigate whether the adsorption of oxygen on organic surfaces can
be rendered self-limiting, as required in ALE and, second, to establish
the conditions for obtaining controlled, self-limiting etching of
surface carbon atoms. Our results show that, indeed, for large oxygen
flux densities, atomically controlled etching can be obtained in the
form of desorption of different carbonate species. We quantify the
etching process through both the oxygen flux density and the initial
kinetic energy of the impacting oxygen atoms. On the basis of a saturated
carbon surface model, the theoretical maximum etch rate was estimated
to be 0.51 ± 0.05 Å/cycle (4.94 ± 0.1 ng/cm2·cycle), which matches the range of maximum experimental values.