The Turonian siltstone found throughout the Siberian region in Russia is laminated, heterogeneous, and shaly; has permeability of 0.1 to 3.0 md; and contains hundreds of trillions cubic feet of natural gas. Hydraulic fracturing is necessary to achieve commercial production rates. Important developments have been made in optimizing a water-free fracturing fluid that can be used in similar cold and highly water-sensitive reservoirs worldwide.
The study encompassed laboratory testing methodology, testing results, and field trial campaign analysis of the advanced water-free fracturing fluid. Non-Newtonian fluid rheological behavior, proppant transport ability, and fluid break under dynamic and static conditions at 60°F (15°C) were investigated and compared to conventional crosslinked water-based fracturing fluids. The field trials used a fluid recipe that enabled successful execution of very aggressive fracturing designs using large-size proppant placed at concentrations of up to 12 lbm/gal added (1400 kg/m3) in multistage fracturing treatments along a horizontal wellbore. This approach was used to improve fracture conductivity and fracture cleanup while minimizing fluid costs.
The most significant advancements have been made in the breaker package design for the fluid mixed in diesel fuel. Improved breaking can accelerate the flowback period and create a high-retained-conductivity proppant pack, allowing large volumes of gas to flow with minimal restriction. Additional study of proppant transport revealed the presence of elastic properties that are not common for water-based guar-borate gels. This property enabled increased proppant concentration and aggressive hydraulic fracturing designs that were successfully employed in a field trial campaign comprising three horizontal wells completed with a total of 10 fracturing operations. Multistage fracturing completions consisted of shifting sleeves for the fracturing stages and separate ports with screens for the production stage to control formation and proppant flowback. This completion enabled selective fracture cleanout, which is vital in the low-temperature geological conditions. The developed stimulation approach resulted in progressive gas production increases after stimulation.
Fluid development results indicate the new diesel-based fracturing fluid delivers an improved stimulation approach for low-temperature siltstones containing a high content of sensitive clays. It is the only project we have seen in the literature with a successful diesel-based fracturing fluid application in extremely low-temperature geology. Although developed for Russian fields, the work is equally applicable to any water-sensitive, shaly, low-temperature reservoir globally.
