Paper-based packaging is widely employed
in industries ranging
from food to beverages to pharmaceuticals because of its attractive
advantages of biodegradability, recyclability, good strength, low
cost, and lightweight. However, paper products usually have poor water
barrier resistance properties because of paper and fibers porous microstructure.
In this study, an ecofriendly water-resistant (hydrophobic) oil from
biological origin, namely, palm kernel oil (PKO) was used to coat
paper by using a facile and cost-effective dip-casting approach. PKO
formulation was prepared by mixing with a solvent and furfuryl alcohol
(FA). The water resistance, structural properties, and thermal and
mechanical properties of the coated papers obtained under different
processing conditions were reported and compared to understand the
performance of coated paper. Contact angle (CA), Fourier transform
infrared (FTIR), and thermal gravimetry (TGA) were used for analysis
and characterization of coated papers. Data from contact angle measurements
showed that the PKO formulation could considerably improve the liquid
water barrier property of the paper, with a measured water contact
angle (CA) of ∼120° and reduce the water vapor transmission
rate (WVTR) by 22%. This novel, green, low-cost, and water-resistant
paper coating made with biological and biodegradable oil is a potential
candidate for replacing petroleum-based coatings used in a broad range
of applications and will also be able to make an additional full use
of the palm kernel oil.