This paper presents the concept of reconstruction of the existing coal-fired
combined heat and power plant to comply with new European environmental
policies. The existing coal-fired boiler will be replaced by two new dual
pressure heat recovery steam generators, which will utilize the exhaust gas
heat from two new gas turbines. The steam from the heat recovery steam
generators will be fed to the existing steam turbine. After the
reconstruction, the nominal turbine inlet steam mass-flow of 40 kg/s will be
reduced to 30 kg/s. During periods of low heat demand, only one gas turbine
and one heat recovery steam generator will be in operation and the live
steam mass-flow may drop even to 12 kg/s. Prior to the reconstruction,
dedicated tests of the existing steam turbine were carried out using the
steam from the existing coal-fired boiler. The goal of the test was to
verify the viability of operation with such an extremely low mass-flow. The
results of tests show that such operation is possible but inefficient from a
power generation point of view. Besides this, the turbine control algorithm
needs to be accommodated to this extreme operating regime and additional
measures like displacement of the extraction points and steam cooling will
be required to control the temperature of the steam extractions. The novelty
of this paper is using real pre-reconstruction process data for the
assessment of feasibility and efficiency of the post-reconstruction
operation of a combined heat and power turbine.