Fine powders of magnetic nickel-boron alloys were prepared for the first time by direct electrochemical reduction of the 2Ni 3 (BO 3 ) 2 /B 2 O 3 , Ni 3 (BO 3 ) 2 /NiO and Ni 3 (BO 3 ) 2 /3NiO composite precursors in molten CaCl 2 -NaCl at 700• C. Precursors with different nickel to boron atomic ratios (R Ni/B = 1, 2 or 3) were synthesized by the sol-gel process followed by thermal annealing at 750• C. The reduction pathway, phase transformation and morphology of the samples electrolyzed at different voltages and times were analyzed by XRD, SEM, and EDX. When the applied voltage reached to 3.0 V, pure Ni 3 B can be obtained from the oxide precursor with R Ni/B = 3. However, the oxide precursors with R Ni/B = 1 and 2 both resulted in mainly Ni 2 B. Metal borides with a boron covalent framework have interesting physical properties, such as high hardness, superconductivity, thermal stability, oxidation resistance, high melting points and outstanding permanent magnetism. They are widely used in various high-tech industries.1 Metal borides also possess high catalytic activity to the hydrogenation reactions and hydrogen production.2-4 Metal borides are prepared in three forms, namely, the bulk materials, the amorphous or crystalline powders. Each of them has its applied advantages. For example, nano-amorphous nickel borides have shown much higher activity and selectivity in the catalytic hydrogenation of organic substances such as benzene, p-chloronitrobenzene, and furfural. [5][6][7] The crystalline nickel borides can be used as diffusion barrier for Cu integrated circuit, 8 and also used as surface coating for the strengthening or corrosion prevention of the substrate.
9-10Although nickel borides can be easily prepared by the high temperature reaction between Ni and B, 11 it is quite difficult to convert the obtained bulk borides into fine powders. Nanometer Ni-B can be prepared by reaction between the borohydride and the nickel ions in a solution. For example, nano-amorphous Ni-B was synthesized in aqueous solutions, 12-13 and nano-crystalline Ni 3 B was prepared at 300• C in tetraethylene glycol. 14 Alternatively, the solvothermal method in benzene resulted in nano-crystalline Ni-B as well.15 However, these methods need expensive and toxic borohydrides serving both as the reducing agent and boron source.Since late 1990s, it has been reported that metal, alloy and intermetallic powders can be directly prepared by electrolysis of solid precursors of metal compounds (e.g. oxides or sulfides) and mixed metal compounds respectively in high temperature molten salts. [16][17][18][19][20][21][22][23][24] This method is also capable of processing and production of nanomaterials for various applications such as enhancing catalytic and photoresponsive performances 17,25-28. Metal borides could be also prepared by this process. However, the melting point of B 2 O 3 (450 • C) is much lower than the working temperatures (600• C ∼900 • C) of the commonly used molten chloride salts such as CaCl 2 and LiCl. Therefore, B 2 O 3 c...