This study aims to utilize machine learning algorithms to predict drilling parameters, specifically Weight on Bit (WOB), Flowrate, and Revolutions Per Minute (RPM), for an undrilled well within a geological formation. This prediction aims to maximize the Rate of Penetration (ROP) in the well to be drilled and tune the AI model in real-time (using a Wired Drill Pipe) with the downhole data to update input drilling parameters automatically.
A dataset was utilized from four existing wells within the same geological formation, containing historical drilling parameters (WOB, Flowrate, RPM, and ROP). Various machine learning algorithms were used, including Linear Regression, Support Vector Machine (SVM) Regression, Gradient Boosting Regressors, K-Nearest Neighbors (KNN), Ridge and Lasso Regression, Gaussian Process Regression, Decision Trees, Random Forest, Bayesian Regression, and AutoML (TPOT), to build predictive models. The models were rigorously evaluated using metrics such as Mean Absolute Error (MAE), Mean Squared Error (MSE), and R-squared (R2) to identify the best-performing and most accurate model.
The study resulted in the development of an optimized machine-learning model capable of predicting drilling parameters for the undrilled well. This predictive model is instrumental in achieving maximum ROP. As drilling progresses for the next well, real-time data is incorporated to continually fine-tune and update the machine learning model, ensuring adaptability to real-case conditions. The integration of wired drill pipe and the collection of real-time downhole parameters further enhance the model's accuracy, revolutionizing drilling operations by combining data-driven insights with real-time feedback to achieve unprecedented drilling efficiency.
This paper introduces a novel and innovative approach in the petroleum industry, leveraging machine learning for predictive drilling parameter optimization. By incorporating real-time data and feedback, the study enhances the accuracy of drilling parameter predictions and aims to automate input drilling parameters with high precision. This additive contribution advances the state of knowledge in well drilling operations, significantly improving efficiency and drilling performance, and reducing non-productive time of the operation.