Automation of the vacuum assisted resin transfer molding process for recreational composite yachts

Swan, Samuel; Yüksel, Tolga; Kim, Dave; Gürocak, Hakan

doi:10.1002/pc.23826

Cited by 10 publications

(2 citation statements)

References 17 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…While wet layup is still used for small, low-cost marine applications, when good mechanical properties are required, RTM is often regarded as the most efficient process to produce large composite parts with high fiber volume fractions, a requirement that is expected for large structural marine components [250,251]. Indeed, one case study investigated the mechanical properties of a composite laminate for a high-speed boat using hand layup and RTM, finding a 45% higher thickness efficiency for RTM compared to hand layup [252].…”

Section: Composite Production Processesmentioning

confidence: 99%

An Overview of Natural Fiber Composites for Marine Applications

El Hawary,

Boccarusso,

Ansell

et al. 2023

JMSE

View full text Add to dashboard Cite

Environmental emergency awareness has been gaining momentum in recent years in the composite manufacturing industry, with a new generation of composite materials minimizing their harmful environmental impacts by employing more sustainable manufacturing processes and, where possible, replacing synthetic materials with more sustainable bio-based materials, thus more efficiently using energy and material resources. In this context, natural fiber composites are proposed as appealing candidates to replace or reduce the use of synthetic fibers for reinforcing polymers in several industrial fields, such as the marine sector, where composite usage has been extensively studied in recent years. This review aims to present a thorough overview of the usage of natural fiber composites for marine applications, discussing the most relevant criteria required for applications where water exposure is expected. For this purpose, the review outlines the natural fibers and matrices used, analyzes the resultant composites’ mechanical properties, and presents the fiber treatments required before manufacturing, as well as the main manufacturing processes adopted for natural fiber composite production. The advantages and disadvantages of natural fibers compared to synthetic fibers are also presented, including economic and environmental credentials. Finally, a list of marine components with natural fiber reinforcements developed in recent years is reported.

show abstract

Section: Composite Production Processesmentioning

confidence: 99%

An Overview of Natural Fiber Composites for Marine Applications

El Hawary,

Boccarusso,

Ansell

et al. 2023

JMSE

View full text Add to dashboard Cite

show abstract

“…High variability of textile preforms [135][136][137] and external flow disturbances such as racetracking can cause incomplete preform impregnation and, thus, part discarding. Through in situ control techniques complete preform impregnation can be guaranteed by opening and closing strategically placed injection points [238][239][240], inducing preform relaxation based on VIPR [48],…”

Section: Fillingmentioning

confidence: 99%

Development of the in situ forming of a liquid infused preform (ISFLIP) process : a new manufacturing technique for high performance fibre reinforced polymer (FRP) components

Juan Muñoz

View full text Add to dashboard Cite

A problem is not a problem anymore if no solution exists; therefore, in the present dissertation, a novel manufacturing technique, the In Situ Forming of a Liquid Infused Preform (ISFLIP), is proposed as a solution to some typical problems that manufacturing of Fibre Reinforced Polymer (FRP) parts through Vacuum Infusion (VI) involves, such as not taking advantage of the full potential of FRPs, long processing times and lack of reproducibility. ISFLIP is a hybrid process between VI and diaphragm forming in which a flat preform of a stack of reinforcement fabrics is firstly impregnated with a low viscosity matrix and, then, formed over a mould while the matrix is still in the low viscosity state. Being focused on high performance FRPs and shell components, from simple to complex double curvature shapes, a number of trade-offs between VI and diaphragm forming were overcome to lay the foundations from which ISFLIP ability to manufacture FRP components has been proven. In order to adopt a VI manufacturing methodology that fitted ISFLIP targets, important contributions to more general VI have also been made in terms of part quality optimization, addressing the major concern that void content is in VI, with competitive manufacturing times. An effective vacuum degassing procedure in which bubble formation is enhanced through high speed stirring, and a non-conventional filling and post-filling strategy are proposed for this purpose. Eventually, void content was virtually eliminated and post-filling time minimized without affecting fibre content. In ISFLIP, textile preforms are formed together with a series of auxiliary materials (plastic films and sheets, textile fabrics and knitted meshes), most of them showing different in-plane deformation mechanisms. Forming performance of preforms, as well as final part quality, are severely affected by interactions between all these materials different in nature. Uncertainties on this respect and an initial evaluation of attainable shapes were also addressed to define a more focused research plan to the final goal, still distant, of implementing ISFLIP in a real production environment. Results obtained throughout the research project give cause for reasonable optimism in ISFLIP potential and future prospects. Un problema deja de ser un problema si no existe solución; por lo tanto, en esta disertación, una novedosa técnica de fabricación, el Conformado In Situ de una Preforma Infusionada con resina Líquida (ISFLIP, por sus siglas en inglés), se propone como solución a algunos problemas típicos relacionados con la fabricación de piezas de Polímero Reforzado con Fibra (FRP) a través de la Infusión por Vacío (VI), problemas tales como el desaprovechamiento de todo el potencial de los FRPs, largos tiempos de procesado y falta de reproducibilidad. ISFLIP es un proceso híbrido entre la VI y el conformado por membrana elástica en el que una preforma plana formada a partir de un apilado de tejidos de refuerzo es en primera instancia impregnada con una resina de baja viscosidad y, entonces, conformada sobre un molde mientras que la matriz permanece todavía en el estado de baja viscosidad. Estando centrado en los FRPs de altas prestaciones y en componentes con formas tipo concha, desde curvaturas simples hasta formas con doble curvatura complejas, un número importante de compensaciones entre la VI y el conformado por membrana se han ido superando para asentar las bases a partir de las cuales se ha probado la capacidad de ISFLIP para fabricas componentes de FRP. Con la vista puesta en implementar una metodología de fabricación por VI que cumpliese los objetivos definidos para ISFLIP, también se han realizado importantes contribuciones de carácter más general relacionadas con la VI en términos de optimización de parámetros de calidad de las piezas, abordando la gran preocupación que la porosidad final supone en la VI, y consiguiendo unos tiempos de fabricación competitivos. Con este propósito se han propuesto un proceso de desgasificación por vacío muy efectivo en el que se favorece la nucleación de burbujas mediante la agitación a alta velocidad, y una prometedora y no convencional estrategia de llenado y post-llenado de la preforma. Finalmente, se consiguió virtualmente eliminar la porosidad atrapada en las piezas, minimizando el tiempo de post-llenado sin afectar la fracción de fibra contenida. En ISFLIP las preformas textiles se conforman junto con una serie de materiales auxiliares (films y hojas plásticas, mallas y tejidos textiles), que muestran diferentes mecanismos de deformación en plano. El conformado de las preformas y el acabado final de las piezas se ve severamente afectado por todas las interacciones entre todos estos materiales diferentes en naturaleza. También se han abordado las incertidumbres que surgen al respecto y una evaluación inicial de las geometrías abarcables para definir un plan de investigación más concreto con el que poder afrontar la meta final, todavía distante, de implementar ISFLIP en un entorno productivo real. Los resultados obtenidos a lo largo de este proyecto de investigación permiten ser razonablemente optimistas en cuanto al potencial de ISFLIP y sus expectativas.

show abstract