The automatic inflow control device (AICD) used for water
control
and gas recovery in gas wells as the core component of gas well intelligent
layered/segmented production and water control technology is very
important for the development of advanced well completion (AWC) technology
in water-producing gas reservoirs. Therefore, the design of AICD to
ensure that the gas flows smoothly inside it and to keep water under
control to a greater extent can maximize the performance of the AICD,
and the most important thing is to restrict the water in the formation
from entering the wellbore. However, currently, there are very few
designs and research on the AICD used for water control and gas production
in the gas wells, and the performance of this type of tool and the
law of gas and water flow inside it are not perfect, so more in-depth
research is needed. In this paper, a new type of AICD is designed
to realize the function of water control and gas flow smoothly, and
the DoE of the new AICD is carried out, determining the factors that
will affect the key technical indicators and the factors that may
have interactive effects, using the numerical simulation method of
computational fluid dynamics to carry out optimal design, conducting
fluid physical property sensitivity analysis, and flow rate applicability
analysis. The results show that the tool is not sensitive to the viscosity
of water and gas in different gas reservoirs but is very sensitive
to the density of water and gas. When the gas/water flow rate ratio
is less than 4, it can exert its water control effect. In addition,
the results of multiple sets of physical experiments are well consistent
with the simulation results; the average deviation of single-phase
water is 10.91% and the average deviation of single-phase gas is 11.85%.
Computational fluid dynamics and physical experiment results show
that, under these conditions, the difference in fluid flow characteristics
can be fully exploited; the channel is automatically identified to
produce a small gas pressure drop and a large water flow pressure
drop. The research in this paper belongs to the key technology of
the AWC technology of gas wells in the new water control strategy
of the current and has a certain reference value to make up for the
defects of drainage gas recovery technology in the water management
strategy..