Based on LS-DYNA Dynamic Simulation Analysis in Electroplated CBN Hard Gear-Honing Processing

Abstract

In general, using electroplating CBN hard gear-honing-tools with standard involute, the vicinity of the workpiece tooth pitch circle will be a “mid concave” error, the root of the tooth will be a “dig root” error. For the form factors of the error are more complicated, it is difficult to calculate errors with an exact analytical method. To this end, by the help of Pro/E and ANSYS/LS-DYNA software, the analysis of electroplating CBN hard honing process was dynamically simulated. Through picking up the datum from analysis results, the von mises stress distribution curve was drafted along engaging points on the tooth surface, this revealed the internal factors of the tooth profile error formation, also determined the location and extent of the tooth profile errors. It is provided a theoretical basis to make the gear-honing-tool tooth surface modification as possible, and the result is consistent with the actual processing.

The Deformation Analysis on Tooth Profiles with Electroplated CBN Hard Gear-Honing-Tools

“…The process of gear-honing is based on the mesh principle of cross-axis of the external column gear, it is a kind of typical point contact without gap of both sides, which is a complicated process of friction with both sliding and rolling. It still did not understand all of its mechanism, so in actual processing, the honing operation is often by experiences [4]. Finite Element Grid Division.…”

Design and Dynamic Deformation Analysis for Elastic Cutter Fixture of Tool Grasper Mechanism on Disc Type Tool Magazine with Double Loop Cutters

“…Zhou, et al [5] studied the overall stress state of cylinder and the deformation of crankshaft base on ANSYS. Zhang, et al [6] conducted the dynamic simulation analysis for manufacturing process of electroplating CBN hard gear-honing-tools based on ANSYS/LS-DYNA, which provides the theoretical basis for the actual machining. The researches mentioned above demonstrated that dynamic simulation analysis can not only meet the requirement in the production design stage, but also provide theoretical basis for the successive manufacturing process.…”