A significant
synergistic effect has been reported between microbial
cultures and chemical surfactants in crude oil recovery processes.
A number of attempts have been made to understand the synergistic
mechanism. However, the existing studies only addressed the aspects
of wettability alteration and interfacial tension (IFT) reduction,
although there are many more contributors to the mechanism, such as
emulsification, functional microbial activities, and diverse byproducts.
In addition, the previous knowledge on synergistic oil recovery was
based on indirect evidence from core-scale flooding and test tube
experiments. To fully exploit the synergistic effects in the future,
a new experimental system must be introduced (i) to verify the existing
mechanisms in situ in porous media during the flooding process and
(ii) to address the other potential contributors for a more comprehensive
insight into the actual major contributors. Therefore, a visual pore-scale
flooding experimental system was introduced in the present study to
mimic the pore networks and conditions of a reservoir (55 °C,
10 MPa). This system enabled direct observations of fluid dynamics
in pores during flooding. The final oil recovery using indigenous
microorganisms (8.3%) and an anionic surfactant [sodium alcohol ether
sulphate (AES)] (15.5%) was considerably enhanced (22.4%) when the
two solutions were equally mixed, which indicated significant synergistic
effects between them, whereas no such effects were observed with a
nonionic surfactant [polyoxyethylene nonylphenol ether (OP10)]. The
pore-scale and macroscale analyses were combined to reveal the synergistic
mechanisms between the microbial culture and AES. The results show
that the IFT reduction and wettability alteration, traditionally considered
to be synergistic mechanisms, contributed to the oil recovery but
were not the major contributors to the synergistic effects. In this
case, the synergistic mechanisms include the following aspects: the
anionic surfactant promotes microbial metabolism, such as biogas production
(significantly enhanced from 0.0018 mL/mL medium to 0.0196 mL/mL medium),
and the microbial culture, in turn, reduces the critical micelle concentration
of the surfactant and enhances the emulsion effectiveness, including
reducing the oil droplet sizes (from D
90 = 217 to 116 μm) and increasing the stability of the emulsion
system from several minutes to a few days. The two synergistic mechanisms
reflect the mutually positive effects between the chemical surfactant
and the microbial system; these mutual effects are especially essential
for long-term and long-distance oil migration and final recovery in
a real reservoir-scale flooding process.