Spodoptera species, representing widespread polyphagous insect pests, are resistant to Bacillus thuringiensis ␦-endotoxins used thus far as insecticides in transgenic plants. Here we describe the chemical synthesis of a cryIC gene by a novel template directed ligation-PCR method. This simple and economical method to construct large synthetic genes can be used when routine resynthesis of genes is required. Chemically phosphorylated adjacent oligonucleotides of the gene to be synthesized are assembled and ligated on a single-stranded, partially homologous template derived from a wild-type gene (cryIC in our case) by a thermostable Pfu DNA ligase using repeated cycles of melting, annealing, and ligation. The resulting synthetic DNA strands are selectively amplified by PCR with short specific f lanking primers that are complementary only to the new synthetic DNA. Optimized expression of the synthetic cryIC gene in alfalfa and tobacco results in the production of 0.01-0.2% of total soluble proteins as CryIC toxin and provides protection against the Egyptian cotton leafworm (Spodoptera littoralis) and the beet armyworm (Spodoptera exigua). To facilitate selection and breeding of Spodoptera-resistant plants, the cryIC gene was linked to a pat gene, conferring resistance to the herbicide BASTA.Insecticidal Cry proteins, produced as protoxins in parasporal crystals of Bacillus thuringiensis (Bt), are active as selective entomocidal agents. The crystalline Bt protoxins are solubilized and activated in the midgut of insects by proteolysis. The activated toxins (60-70 kDa) bind to the membrane of midgut columnar cells and form ion channels, inducing osmotic lysis of the epithelium (1-3). Engineering of insect resistance in maize, rice, cotton, tomato, potato, and tobacco shows that a significant modification of the bacterial cry coding sequences is essential to express these Bt toxin genes in plants (4-11). Efficient transcription of recombinant cry genes in plant cell nuclei was achieved by the removal of AϩT-rich sequences that may cause mRNA instability (8-11) or aberrant splicing (12), and the translation of cry mRNAs is enhanced by modification of their codon usage to make it more similar to that of the host plant (8). Expression of bacterial cry genes in chloroplasts may overcome these technological demands; however, to date chloroplast transformation is only available in tobacco (13).The insecticidal spectrum of Bt toxins thus far expressed in transgenic plants is limited. Therefore, the engineering of Bt toxins with novel specificity is essential for the biological control of recalcitrant plague insects, such as Spodoptera. Members of the Spodoptera genus (Lepidoptera, Noctuidae) feed on over 40 different plant families world-wide, including at least 87 species of economic importance (14). Studies of Spodoptera-specific Bt isolates indicated that many of them synthesize CryIC ␦-endotoxins that are much more effective against these insects than other CryI proteins (15). Here we describe the chemical synthesi...