Behavior of Casing Subjected to Salt Loading

Abstract

A laboratory investigation of the behavior of casing subjected to salt loading indicates that it is not economically feasible to design casing for the most severe situations of nonuniform loading. When the annulus is completely filled with cement, casing is subjected to a nearly uniform loading approximately equal to the overburden pressure, and, although the modes of failure may be different, the design of casing to withstand uniform salt pressure can be computed on the same basis as the design of casing to withstand fluid pressure. Failure of casing by nonuniform loading in inadequately cemented washed-out salt sections should be considered a cementing problem rather than a casing design problem. Introduction Casing failures in salt zones have created an interest in understanding the behavior of casing subjected to salt loading. The designer must know the magnitudes and types of loading to be expected from salt flow and he must be able to calculate the reaction of the casing to these loads. In the laboratory study reported in this paper, short-time experimental measurements of the load required to force steel cylinders into rock salt are used as a basis for computing the salt loading on casing. These results must be considered to be qualitative only since rock salt behaves differently under down-hole and atmospheric conditions and also may vary in strength at different locations. The beneficial effects ofcement around casing,a liner cemented inside of casing, andfluid pressure inside of casing in resisting casing failure are considered. ROCK SALT BEHAVIOR UNDER STRESS The effects of such factors as overburden loading, internal fluid pressure, and temperature on the flow of salt around cavities have been studied extensively at The U. of Texas. Brown, et al. have concluded that an opening in rock salt can reach a stable equilibrium if the formation stress is less than 3,000 psi and the temperature is less than 300 deg. F. At higher temperatures and pressures an opening. in salt can close completely. These results indicate that calculations based upon elastic and plastic equilibrium for an open hole in salt should be applied only at depths less than 3,000 ft. In most oil wells the temperature will be less than 300 deg. F in the salt sections, therefore no appreciable temperature effects are anticipated. Serata and Gloyna have reported an investigation of the structural stability of salt. They assume that the major principal stress is due to the overburden. Other stresses can be superimposed if additional lateral pressures are known to be acting in a particular region. In the present analysis an isotropic state of stress is assumed to exist in the salt before the hole is drilled, since salt regions are generally at rest. This assumption is partially verified from formation breakdown pressure data taken during squeeze- cementing operations in salt. Experimental measurements of the elastic properties of rock salt indicate a value of 150,000 psi for Young's modulus and a value of approximately 0.5 for Poisson's ratio. A value of 1/2 for Poison's ratio with finite Young's modulus would indicate that the, material was incompressible. Values ranging from 2,300 to 5,000 psi have been reported' for the unconfined compressive strength of salt. These variations may be due to differences in the properties of the salt from different locations or at least partially to differences in testing techniques. Salt is very ductile, even under relatively low confining pressures. For example, in triaxial tests reported by Handin strains in excess of 20 to 30 per cent were obtained without fracture. When casing is cemented in a hole through a salt section, the casing must withstand a load from the formation if plastic flow of the salt is prevented. To determine the forces which salt can impose on casing, circular steel rods were forced into, Hockley rocksalt with the longitudinal axis of the rods parallel to the surface of the salt. The force required to embed rods 0.2 to 1 in. in diameter and 1/2 to 1 in. long to a depth equal to the radius of the rods was found to be (1) where D is the diameter, and L is the length of the rod. CASING STRESSES Since an open borehole through salt at depths greater than 3,000 ft will tend to close, cemented casing which prevents closure of the hole will be subjected to a pressure approximately equal to the horizontal formation stress after a sufficiently long time. As a first approximation the horizontal stress can be assumed to be equal to the overburden pressure, This is in agreement with the suggestion by Texter that an adequate cement job can prevent plastic flow of salt and result in a pressure on the casing approximately equal to the overburden pressure. JPT P. 1069ˆ

Success in Prevention of Casing Failures Opposite Salts, Little Knife Field, North Dakota

“…This nonuniform load (point load stress) would deflect and deform the casing, reducing the ID by deforming the casing and reducing the actual collapse rating of the tube. 2,3 A gyro survey was run inside casing.on one well before the casing was cemented. Previous difficulties while the casing was being run prevented circulation around the casing for several days.…”

“…The Cementing Group at our Drilling Technology Center in Houston suggested that the engineering staff in Casper design and run a production-type cement with small amounts of potassium chloride across the producing and salt intervals of the Little Knife wells. We felt the inclusion of 3%potassium chloride by weight of water (BWOW) would enhance bonding while reducing slurryfree water interaction with the formation interface (1) by balancing slurry chlorides with formation chlorides across formations other than those bearing salts, (2) by enltancing polymer linking and isolating slurry-free water within the slurry matrix, thereby rendering it unreactive with formation waters and salts, and (3) by reducing formation/slurry interaction time by reducing slurry thickening time and increasing early compressive-strength development. The first of these slurries was run in the Little Knife field in Nov. 1981.…”

“…The first problem that was recognized and addressed was insufficient casing-eollapse design through salt sections. 2,3 All casing strings run in the Little Knife field have been designed with I-psi/ft [22.6-kPalm] collapse minimums through all salts encountered. (A 1.5-psi/ft [33.9-kPa/m] collapse factor is common across the upper salt members in the field.)…”

3D Geomechanical Modeling of Salt-Creep Behavior on Wellbore Casing for Presalt Reservoirs

“…However, a poorly designed casing and cement job can increase the risk of collapse during production later on. Severe problems with casing failures in salt formations have been well documented in the literature (Cheatham Jr. and McEver, 1964;Pattillo and Rankin, 1981;Goodwin, 1984;Rike et al, 1986). Drilling and cementing operations in salt formations require careful planning to avoid undesired events, especially in deep water scenarios where cost and HSE are critical.…”

“…It is necessary to use enough centralizers on the casing to maintain the casing at the center of the wellbore. If the hole is tortuous and there are not enough centralizers placed on the casing, casing eccentricity is inevitable (Matsuzawa et al 2006;Cheatham Jr. and McEver, 1964).…”