Controlled
plastic forming of nanoscale metallic objects by applying
mechanical load is a challenge, since defect-free nanocrystals usually
yield at near theoretical shear strength, followed by stochastic dislocation
avalanches that lead to catastrophic failure or irregular, uncontrolled
shapes. Herein, instead of mechanical load, we utilize chemical stress
from imbalanced interdiffusion to manipulate the shape of nanowhiskers.
Bimetallic Au–Fe nanowhiskers with an ultrahigh bending strength
were synthesized employing the molecular beam epitaxy technique. The
one-sided Fe coating on the defect-free, single-crystalline Au nanowhisker
exhibited both single- and polycrystalline regions. Annealing the
bimetallic nanowhiskers at elevated temperatures led to gradual change
of curvature and irreversible bending. At low homological temperatures
at which grain boundary diffusion is a dominant mode of mass transport
this irreversible bending was attributed to the grain boundary Kirkendall
effect during the diffusion of Au along the grain boundaries in the
Fe layer. At higher temperatures and longer annealing times, the bending
was dominated by intensive bulk diffusion of Fe into the Au nanowhisker,
accompanied by a significant migration of the Au–Fe interphase
boundary toward the Fe layers. The irreversible bending was caused
by the concentration dependence of the lattice parameter of the Au(Fe)
alloy and by the volume effect associated with the interphase boundary
migration. The results of this study demonstrate a high potential
of chemical interdiffusion in the controlled plastic forming of ultrastrong
metal nanostructures. By design of the thickness, microstructure,
and composition of the coating as well as the parameters of heat treatment,
bimetallic nanowhiskers can be bent in a controlled manner.