This study was aimed at using the solid residue of enzyme-based
cellulosic sugar production (saccharification) to formulate a fully
biobased heat-curable wood adhesive. The novelty of such utilization
lies in three implemented strategies: (1) valorizing lignin in the
hardwood saccharification residue without chemical prerefining, (2)
increasing reactive surfaces by wet-grinding the lignin-rich residue,
and (3) blending citric acid (biobased cross-linker) as an adhesive
component to enhance bond performance of the residue. Single-lap shear
specimens were prepared and tested. Results showed that saccharification
improved the wood bonding ability of the resulting residue. Grinding
the residue into smaller particles also led to stronger bonding. Without
citric acid (only saccharification residue), the lap shear strength
value attained 80% (or 6.25 MPa) of that of a commercial phenol-formaldehyde
(PF) wood adhesive. With 33.3% w/w citric acid (66.7% w/w saccharification
residue), the dry and wet bonding properties achieved values comparable
to those of PF. Ester cross-linking was verified to account for such
enhanced bonding. This formaldehyde-free, competitive adhesive product
signifies waste valorization realized via an organic solvent-free
process. Upon optimizing the grinding step, this adhesive could contribute
to the viability of the cellulosic sugar-based biorefinery system,
as a collateral benefit and a win–win strategy for utilizing
plant biomass.