Smart
biobased self-healable polymers are advanced sustainable
materials. Thus, a thermoplastic hyperbranched polyurethane (HBPUR)
elastomer was synthesized by using a biobased multifunctional macroglycol
along with other required components, for the first time. This biobased
macroglycol was obtained by stoichiometric controlled esterification
reaction of dimer acid with glycerol. Fourier transform infrared,
nuclear magnetic resonance spectroscopic, gel permeation chromatography,
and X-ray diffraction studies confirmed the physicochemical structure
of the synthesized macroglycol and HBPURs. The degree of branching
value (0.78–0.91) of HBPURs varies with this macroglycol content.
These thermoplastic PUR elastomers exhibited outstanding toughness
(205 MJ.m–3), unprecedented high elongation at break
(2810–3160%), good tensile strength (8.2–9.5 MPa), impact
resistance (>17.3 kJ/m), scratch resistance (4.0–4.5 kg),
durometer
hardness (52–60 Shore A), adhesive strength (3.3–6.7
kPa), thermostability (241–249 °C), and chemical and UV-resistance.
Notably, HBPURs also showed excellent repeatable intrinsic self-healing
efficiency (100%) under exposure of microwave (450 W). Moreover, HBPURs
exhibited outstanding thermoresponsive shape recovery (100%) within
50–56 s at 60 °C. In addition, HBPURs showed acceptable
biodegradation under the exposure of Pseudomonus aeruginosa and Bacillus subtilus bacterial strains. Again,
HBPUR demonstrated superior performance over linear analogous PUR.
Thus, HBPUR has great potential as a smart sustainable self-healing
thermoplastic elastomer for different applications.