Lignocellulosic
fillers have been widely investigated
for various
polymer resin applications since they have great potential for using
wood biomass and recycled plastics. However, besides cellulose nanocrystals
(CNC) and nanofibrils (CNF), not much of the other lignocellulose
has been used for UV-curing resins. Even more so, none has been used
in hybrid lignocellulose combination compositions. In the present
work, the effects of hybrid lignocellulose fillers such as lignin
(LN)/CNC/CNF/hemicellulose (HC) with ratio-varying compositions on
UV-curing biobased resins have been investigated for wood-mimic material
coating applications. The hybrid filler effects on the macromolecular
chain network, surface morphology, thermomechanical properties, and
thermostability were carefully studied. A combination of scanning
electron microscopy, DMA Cole–Cole plot, contact angle, etc.,
allowed getting a sense of hybrid filler distribution and interaction
within the polymer matrix. It was identified that an increase in the
HC content of up to 38% contributes to more even particle distribution
and achieves a maximum double bond conversion rate of about 80%. HC
also contributes to porous surface structure, while CNC smooths surface
morphology, and, in turn, CNF increases defects. Thermomechanical
testing revealed the unique benefit of hybrid reinforcement, showing
higher results than single-filler compositions despite the general
decrease after incorporation of 5 wt % LN. The storage modulus showed
a fourfold increase for 5 wt % LN composition. The observed enormous
property enhancement has been attributed to the benefits of hybrid
fillers, which mitigate characteristic radical scavenging properties
of LN and strongly reduce general filler aggregation, allowing more
even filler dispersion while also improving filler–matrix interface
synergy. Seventeen different compositions clearly, in comparison to
single fillers, show the benefit of hybrid lignocellulosic reinforcement
and testify to the ability to precisely tune up material performance
and achieve wood structure-mimicking coating materials.