Cellulose nanofibrils (CNFs) exhibit
characteristics that make
them a desirable addition to new composite materials. CNFs are usable
in a wide variety of applications such as coatings, personal and healthcare
products, packaging, and advanced structural materials. They can also
help overcome some performance issues with objects 3D printed by stereolithography
(SLA) including dimensional instability and poor mechanical properties.
However, CNFs are hydrophilic, making their dispersion in hydrophobic
resins common to SLA difficult. Therefore, improvement of performance
properties will not be fully realized. In this work, we treated TEMPO-oxidized
CNFs (TOCNFs) with the hydrochloride salt of lauroyl arginate ethyl
ester (LAE·HCl), a cationic surfactant, to investigate how this
coating would affect the performance properties of multicomponent
uncured SLA resins and subsequently printed objects. We hypothesized
this coating would enhance the dispersion of the cellulose nanomaterials
when compared to their uncoated counterparts, which would lead to
quantifiable differences among the sample groups. We found that the
viscosity of a commercial 3D printing resin (0.34 Pa·s at 30
Hz) increased by nearly an order of magnitude upon addition of even
1 wt % uncoated TOCNFs (2.96 Pa·s at 30 Hz). Moreover, the tensile
strength (19.9(5) MPa) and modulus (0.65(5) GPa) of objects printed
from the commercial resin decreased when adding 4 wt % uncoated TOCNF
(12.5(2) MPa and 0.58(8) GPa, respectively). In contrast, resins having
4 wt % TOCNFs coated with LAE were less viscous (1.25 Pa·s at
30 Hz), and objects printed from them had enhanced tensile strength
(24.7(7) MPa) and modulus (0.78(8) GPa) when compared to both the
unadulterated resin and that having uncoated TOCNFs. Our findings
show the general utility of using a surfactant with cellulose nanomaterials
to homogenize multicomponent resins for 3D printing composite materials
with enhanced performance properties.