A curved
integral imaging three-dimensional (3D) display attracts
a lot of interest due to its enhanced 3D sense of immersion and wider
viewing angle. In this paper, a microlens array (MLA) based on a flexible
poly(ethylene terephthalate) (PET) substrate was achieved by a straightforward,
rapid, and low-cost technique. The reactive ion etching (RIE) process
treated PET/CYTOP covered with a flexible mask to generate a hydrophilic–hydrophobic
patterned surface. The well-designed arrays of confined adhesive droplets
with a controlled geometry on a hydrophilic–hydrophobic patterned
surface were formed using the blade-coating method. A flexible MLA
with a diameter of 820 μm, a size of 5.3 cm × 5.1 cm, and
a radius of curvature of 25 cm was fabricated and combined with a
curved two-dimensional (2D) monitor to realize a lateral viewing range
of 6.4 cm at a viewing distance of 25 cm, which is 4 times larger
than with flat integral imaging 3D display system. The flexible MLA
has the advantages of a controllable lens profile and large pitch,
and it can be manufactured on a large scale. In addition, it provides
a large viewing angle for the reconstructed 3D image.