INTRODUCTIONSulfur is often considered one of the four basic raw materials in the chemical industry. It can be produced from various sources using many different methods, such as conventional mining methods, o r it can be recovered as a byproduct from sulfur removal and recovery processes [ll. However, changes worldwide have affected sulfur sources and the amounts consumed in the last 30 years [ l l . Recovered sulfur production has become more significant as sour feedstocks are increasingly utilized, and environmental laws on emissions and waste streams have continued to tighten worldwide [2, 31. For example, voluntary sulfur from the Frasch mining process supplied only 25% in 1995, compared to about 53% in 1980. Recovered sulfur increased from 5% of the total production in 1950, to 67% in 1996 111. Discovery and development of large sour natural gas fields in many countries have also been important factors in this rapid growth. Increased processing of sour crude oil and tighter pollution control has caused most refineries to recover the sulfur content of its crude oil.Historically, sulfur recovery processes focus on the removal and conversion of hydrogen sulfide (H2S) and sulfur dioxide (S02) to elemental sulfur [4, 51, as these species represent the largest source of potential sulfur emission [61. H2S occurs naturally in many natural gas wells, and is produced in large quantities in the desulfurization of petroleum stocks [7-91. It has been considered a liability, which only occasionally can be an asset, depending on the international sulfur price [51. It has a high heating value, but its use as a fuel is not possible because one of its combustion products is S o l , which is not environmentally acceptable. Therefore, one of the immediate alternative routes for the utilization of H2S is to break it down to its constituent elements of hydrogen and sulfur [lo, 111. Various processes for the removal of SO, in the combustion gases have been reviewed [121. The majority of the processes are based on a throw-away process, in which alkali or alkali earth metal reacts with SO, to form metal sulfate 113-171. However, this approach results in the disposal of large quantities of sulfate waste materials. Direct catalytic oxidation of SO2 to SOg, and subsequent absorption of SO3 in water to produce sulfuric acid, is an alternative method [17, 181. This approach applies to process or combustion gases containing moderate to high concentrations of SO2. Copper smelters are the primary example. Currently the modified Claus technology is widely used, compared to other processes, to produce elemental sulfur from H2S present in gases from oil refineries, natural gas, coal gasification and other industries [9,[19][20][21][22][23] [3,23, 261. Figure 1 shows a simplified process diagram of a Claus plant. Acid gas contains HzS, C02 and H 2 0 as major components, and N 2 and hydrocarbons as minor components. Ammonia (NH3) is also present in sour water stripper gas [27, 281. The Claus furnace and the waste heat boiler are normally...