Blast Furnace Gas Flow Strength Prediction Using FMCW Radar

Abstract

A method of predicting gas flow strength upon burden surface has been proposed in this paper. A frequency modulated continuous wave (FMCW) radar is employed to achieve the echo signal of burden surface. The radar, operating at 24-26 GHz, is mounted on top of blast furnace (BF). The burden surface scattering yields attenuation due to the burden surface dust. The propagation constant has been derived in terms of gas flow velocity, particle size, dust concentration and so on. The method has been validated in real blast furnace during production process and maintenance process, respectively. The experiment results show that the predicted value has close agreement with the measured value. The attenuation has the same periodic trend with the BF charging process.

Tracking the Burden Surface Radial Profile of a Blast Furnace by a B-mode Mechanical Swing Radar System

“…This heavy smoke is a gas-solid mixed fluidized medium over the solid burden surface. 21) The scattering state of the burden surface can be affected and turns into a time-varying complex fashion, as revealed by the cases in (b) and (c).…”

Future Definition and Extraction of the Blast Furnace 3D Burden Surface Based on Intelligent Algorithms

“…The traditional detection method is limited by data points, which cannot fully reflect the actual situation of the burden surface. Industrial phased array radar detection technology can scan the entire burden surface of the BF, which has the characteristics of flexible beam direction, strong adaptability to complex environments, and good anti-interference performance [16]. Kundu C successfully solved the problem of direct measurement of the burden surface by developing a new phased array radar measuring device and increasing the detection point to more than 2000 points [17].…”