High-temperature dielectric energy-storage
properties are crucial
for polymer-based capacitors for harsh environment applications. However,
biaxially oriented polypropylene (BOPP), a state-of-the-art commercial
capacitor dielectric, can work only below 105 °C. Here, we present
a versatile method to enhance its working temperature by depositing
alumina (Al2O3) layers onto BOPP films via magnetron
sputtering. Compared with a pure BOPP film, the sandwiched Al2O3/BOPP/Al2O3 structure shows
a higher dielectric constant, a lower electrical conduction loss,
stronger mechanical properties, higher thermal conductivity, and especially
increased working temperature. As a result, the composite film delivers
a high discharged energy density of 0.45 J/cm3 under 200
MV/m (the actual operating electric field in hybrid electric vehicles)
at 125 °C. The discharged energy density and energy-storage efficiency
(∼97.7%) are highly stable over 5000 cycles at 125 °C.
This work provides an effective route to develop high-temperature
polymer-based capacitors.