Catalytic CVD generation of high-purity single-walled carbon nanotubes (SWNTs) without use of an electric furnace or a hot-filament is demonstrated. High-purity SWNTs were generated from alcohol used as a carbon source with Fe/Co particles supported on zeolite by Joule-heating of a silicon base plate. This technique was applied for an in situ measurement of Raman scattering during the growth stage in a vacuum chamber equipped with an SPM/Raman detector. The surface temperature was measured by a systematic shift in the silicon signal and kept at 850 °C. The G-band intensity of the SWNT Raman spectrum increased nearly linearly with time in the growth stage after an initial rapid increase.
IntroductionThe discovery of single-walled carbon nanotubes (SWNTs) [1] has invoked numerous research interests because of their unique physical properties [2] and hence remarkable potential as a new material for various applications. The generation technique of SWNTs has since been developed by demands for specimens with sufficient amount and quality. Followed by the landmark establishment of the synthesis method in macroscopic amounts by laser-furnace [3] and arc-discharge [4] methods, several techniques employing the CVD approach [5-13] have been proposed for improved efficiency or productivity in the bulk synthesis of SWNTs. At present, CVD approaches, including the high-pressure CO (HiPco) technique [6,7], have become dominant for the mass production of SWNTs.As a new approach for higher-purity and lower-temperature generation, we have proposed the use of alcohol, particularly ethanol and methanol, for the carbon feedstock [14,15]. The proposed alcohol catalytic CVD (ACCVD) method can produce high-quality SWNTs when combined with appropriate catalysts and experimental procedures. Furthermore, it was recently demonstrated that high-quality SWNTs could be synthesized on a mesoporous-silica coated substrate [16] or directly on a solid substrate such as silicon or quartz [17,18]. Detailed comparisons of HiPco and ACCVD products are found in our recent papers [19,20], and the generation mechanism is discussed based on molecular