Energetic
coatings have attracted a great deal of interest with
respect to their compatibility and high energy and power density.
However, their preparation by effective and inexpensive methods remains
a challenge. In this work, electrophoretic deposition was investigated
for the deposition of an Al/CuO thermite coating as a typical facile
effective and controllable method. Given the poor adhesion of the
deposited film and the native inert Al2O3 shell
on Al limiting energy output, further treatment was conducted by soaking
in a Nafion solution, which not only acted as a fluoropolymer binder
but also introduced a strong F oxidizer. It is interesting to note
that the adhesion level of Al/CuO films was improved greatly from
1B to 4B, which was attributed to Nafion organic network film formation,
like a fishing net covering the loose particles in the film. Combustion
and energy release were analyzed using a high-speed camera and a differential
scanning calorimeter. A combustion rate of ≤3.3 m/s and a heat
release of 2429 J/g for Al/NFs/CuO are far superior to those of pristine
Al/CuO (1.3 m/s and 841 J/g, respectively). The results show that
the excellent combustion and heat release properties of the energetic
film system are facilitated by the good combustion-supporting properties
of organic molecules and the increase in the film density after organic
treatment. The prepared Al/NFs/CuO film was also employed as ignition
material to fire B-KNO3 explosive successfully. This study
provides a new way to prepare organic–inorganic hybrid energetic
films, simultaneously altering the energy release and enhancing the
adhesive force. In addition, the Al/NFs/CuO coating also showed considerable
potential as an ignition material in microignitors.