C‐Terminal Domain Controls Protein Quality and Secretion of Spider Silk in Tobacco Cells

Abstract

The remarkable mechanical strength and extensibility of spider dragline silk spidroins are attributed to the major ampullate silk proteins (MaSp). Although fragmented MaSp molecules have been extensively produced in various heterologous expression platforms for biotechnological applications, complete MaSp molecules are required to achieve instinctive spinning of spidroin fibers from aqueous solutions. Here, a plant cell‐based expression platform for extracellular production of the entire MaSp2 protein is developed, which exhibits remarkable self‐assembly properties to form spider silk nanofibrils. The engineered transgenic Bright‐yellow 2 (BY‐2) cell lines overexpressing recombinant secretory MaSp2 proteins yield 0.6–1.3 µg L−1 at 22 days post‐inoculation, which is four times higher than those of cytosolic expressions. However, only 10–15% of these secretory MaSp2 proteins are discharged into the culture media. Surprisingly, expression of functional domain‐truncated MaSp2 proteins lacking the C‐terminal domain in transgenic BY‐2 cells increases recombinant protein secretion incredibly, from 0.9 to 2.8 mg L−1 per day within 7 days. These findings demonstrate significant improvement in the extracellular production of recombinant biopolymers such as spider silk spidroins using plant cells. In addition, the results reveal the regulatory roles of the C‐terminal domain of MaSp2 proteins in controlling their protein quality and secretion.