Electrode processing based on the state-of-the-art materials represents a scientific opportunity toward a cost-effective measure for improving the lithium-ion battery performance. In this regard, perhaps the most important is the drying step in a typical non-aqueous based slurry processing which can profoundly impact the electrode microstructure and hence performance. Solvent evaporation during drying plays a critical role in the redistribution of the particulate phases consisting of active particle, conductive additive and binder. In this work, we attempt to provide a mechanistic understanding of the role of solvent evaporation on the electrode characteristics and performance via a combined experimental and theoretical analysis. This study elucidates that a non-uniform distribution of the constituent phases, especially the relatively mobile conductive additive and binder, can develop which depends on the solvent evaporation, particle diffusion and sedimentation attributes. Experimental results and theoretical analysis reveal the impact of evaporation rate on the conductive additive and binder distribution in the electrode microstructure and resulting electrochemical performance. Our analysis has shown that a slower two-stage drying, as opposed to a high-rate single-stage drying, allows for a favorable distribution of binder and conductive additive, thus reducing internal cell resistance and improving electrochemical performance. Increasing concerns about depleting fossil fuel reserves, energy security, and climate change have given rise to interest in the adoption of renewable energy in place of traditional, petroleum-based fuels. The implementation and usage of renewable energies have been limited due to lack of efficient storage and transportation infrastructure. Recent improvements in the energy density and durability of lithiumion batteries (LIBs) have made them an increasingly attractive means of energy storage. [1][2][3][4] Further improvements in lithium-ion technology would increase the viability of widespread adoption of electric vehicles and renewable energy integration into the electric grid. For example, improvements in the capacity of LIBs would not only improve the effective range of electric vehicles, 5,6 but also improve their cycle life by reducing the depth of discharge, which in turn increases the viability of LIBs for use in grid energy storage applications.
7The performance of Li-ion batteries depends on the electrode materials, the choice of electrolyte, and the cell architecture.4,8 A typical LIB positive electrode (cathode) is composed of a combination of Li-containing active material, conductive additive, polymeric binder, and pore space that is filled with an electrolyte. Typically, these are created by casting out and drying a thin film of slurry containing these multi-phase components. 19 but little attention is paid to the physical understanding of the electrode processing. The importance of this electrode preparation step cannot be overemphasized. In addition to determining the cel...