Cantilever couplers for fiber coupling to silicon photonic integrated circuits

Providing efficient access from optical fibers to on-chip photonic systems is a key challenge for integrated optics. In general, current solutions allow either narrowband out-of-plane-coupling to a large number of devices or broadband edge-coupling to a limited number of devices. Here we present a hybrid approach using 3D direct laser writing, merging the advantages of both concepts and enabling broadband and low-loss coupling to waveguide devices from the top. In the telecom wavelength regime, we demonstrate a coupling loss of less than −1.8 dB between 1480 nm and 1620 nm. In the wavelength range between 730 nm and 1700 nm, we achieve coupling efficiency well above −8 dB which is sufficient for a range of broadband applications spanning more than an octave. The 3D couplers allow relaxed mechanical alignment with respect to optical fibers, with −1 dB alignment tolerance of about 5 µm in x- and y-directions and −1 dB alignment tolerance in the z-direction of 34 µm. Using automatized alignment, many such couplers can be connected to integrated photonic circuits for rapid prototyping and hybrid integration.

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Low-loss fiber-to-chip couplers with ultrawide optical bandwidth

Gehring

Blaicher

Hartmann

et al. 2019

APL Photonics

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Micro-dispenser-based optical packaging scheme for grating couplers

Uddin¹,

Gupta²,

Rahim³

et al. 2023

Opt. Lett.

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Due to their sub-millimeter spatial resolution, ink-based additive manufacturing tools are typically considered less attractive than nanophotonics. Among these tools, precision micro-dispensers with sub-nanoliter volumetric control offer the finest spatial resolution: down to 50 µm. Within a sub-second, a flawless, surface-tension-driven spherical shape of the dielectric dot is formed as a self-assembled µlens. When combined with dispersive nanophotonic structures defined on a silicon-on-insulator substrate, we show that the dispensed dielectric µlenses [numerical aperture (NA) = 0.36] engineer the angular field distribution of vertically coupled nanostructures. The µlenses improve the angular tolerance for the input and reduces the angular spread of the output beam in the far field. The micro-dispenser is fast, scalable, and back-end-of-line compatible, allowing geometric-offset-caused efficiency reductions and center wavelength drift to be easily fixed. The design concept is experimentally verified by comparing several exemplary grating couplers with and without a µlens on top. A difference of less than 1 dB between incident angles of 7° and 14° is observed in the index-matched µlens, while the reference grating coupler shows around 5 dB contrast.

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Cantilever couplers for fiber coupling to silicon photonic integrated circuits

Cited by 2 publications

References 23 publications

Low-loss fiber-to-chip couplers with ultrawide optical bandwidth

Low-loss fiber-to-chip couplers with ultrawide optical bandwidth

Micro-dispenser-based optical packaging scheme for grating couplers

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