SYNOPSISThree kinds of isotactic polypropylenes ( PP ) with different melt flow indexes ( MFIs) were melt-blended with three kinds of high-density polyethylenes (HDPE) with different MFI using a screw extruder, and the morphologies and capillary flow properties such as flow curve, entrance effect, Barus effect, and melt fracture were studied. When HDPE contents were 70 wt % or above and PP particles formed the disperse phase, the size of the particles decreased with decreasing viscosity of PP. When HDPE contents were 30 wt % or below and HDPE particles formed the disperse phase, the size of the particles was minimum when the viscosities of PP and HDPE were similar. The die swell ratios of the blends were higher than those of the components. On the other hand, the entrance correction coefficients of the blends were intermediate between those of the components. There was no correlation between the die swell ratio and the entrance correction coefficient. Therefore, it is not always appropriate to regard the entrance correction coefficient as a measure of melt elasticity in the case of inhomogeneous polymer systems such as PP/HDPE blend.
I NTRO DUCT10 NBlends of isotactic polypropylene (PP) and highdensity polyethylene ( HDPE) are industrially widely used for the purpose of improving the impact strength and processability of PP and improving the environmental stress cracking resistance and processability of HDPE. Many studies have so far been done on the rheological properties of PP/HDPE blends.'-17 They include flow curve, 1-6,899~13~16~17 die swell, 7,11,15-17 melt fracture, ',16 recoverable shear strain, '314 normal stress, 13,14 stress-optical coefficient, l3 relaxation time, l4 relaxation spectrum, dynamic viscoelasticity, l2 and morphology formation."The present article concerns systematic studies on morphologies and the capillary flow properties such as flow curve, entrance effect, Barus effect, and melt fracture for the blends composed of the combination of three kinds of PPs with different melt flow indexes (MFIs) and three kinds of HDPEs with * To whom correspondence should be addressed.Journal of Applied Polymer Science, Vol. 42, 467-480 (1991) CCC 0021-8995/91/020467-14$04.00 different MFI. In the following article, the dynamic viscoelastic properties will be reported.
EXPERIMENTAL SamplesThe characteristics of the raw resins used in this experiment are shown in Table I. MFI was measured using a counter method at 230°C under a load of 2160 g according to the ASTM D 1238-861' and was converted on PP volume. Molecular weights were measured at 135OC with a gel permeation chromatograph GPC 150-C manufactured by Waters Ltd. The column system used was lo3, lo4, lo5, lo6, and lo7 A and solvent used was o-dichlorobenzene. The last letters H, M, and L in the sample code indicate high, medium, and low MFI. PPH, PPM, PPL, PEH, and PEM have similar molecular weight distributions and PEL has a very broad distribution.For the combination of PPM and three PEs and the combination of PEM and three PPs, both componen...