The oxygen carrier CaMn0.9Mg0.1O3−δ was successfully tested
in different chemical-looping units. High
methane conversion and oxygen uncoupling properties have been found
for this type of material. Most of the CaMn0.9Mg0.1O3−δ oxygen carrier particles tested so far
have been produced using the spray-drying method. In this work, the
focus has been on studying the effects of production parameters on
the properties of this important oxygen carrier. The effects of three
production parameters, i.e., milling time, calcination temperature,
and calcination time, were examined for the spray-dried particles.
The time of ball-milling for the slurry prepared for spray-drying
was varied from 5 to 45 min, the calcination temperature from 1300
to 1350 °C, and the calcination time from 4 to 16 h. None of
these parameters had any influence on the final crystalline phases
of the oxygen carrier, yet some of the properties were clearly changed.
The bulk density, crushing strength, and resistance against physical
attrition can be enhanced by increasing the calcination temperature,
calcination time, or milling time. Further, the BET specific surface
area and porosity of the oxygen carrier particles decreased when the
slurry was milled or particles were calcined for extended periods.
The average methane conversion of the oxygen carrier varied in a wide
range, from 99% to 55% at 950 °C, depending upon the production
parameters used. However, no obvious influence of the examined production
parameters was observed for the oxygen uncoupling property of the
oxygen carrier, which may be due to the thermodynamic limitation during
testing.