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A huge oil recovery opportunity waits in the reservoirs of mature oil fields. Reviving mature oil fields through advancements in oil recovery has opened the doors to renewed hydrocarbon production from wells that have been forgotten because of the natural depletion after years of providing. One of these advancements is the effect of surging existing perforations using atmospheric chambers to create a dynamic underbalance at the instant perforations are created has been used in other oil and gas assets worldwide to improve production and, consequently, return on investment (ROI). This production increase was achieved with surge chambers to clean existing perforations. This technology allows producers to obtain sustained higher productivity from their wells at a low cost. This system creates an instantaneous in-situ negative pressure in the wellbore that surges and cleans the perforated interval improving the wells inflow conditions. It is relatively inexpensive to treat a well because it can be deployed on wireline, slickline, jointed tubing, or coiled tubing (CT). These various deployment methods also make this technology available for rigless interventions. This process uses fast-opening surge vents and atmospheric chamber assemblies that are activated milliseconds after the creation of perforations in the casing and perforation tunnels in the hydrocarbon reservoir. The dynamic underbalance in the wellbore surges these perforation tunnels, enabling the removal of debris and crushed material created by the high energy output of the explosive shaped charges. This technique can be used to clean existing perforations that have become plugged-off or restricted as a result of scale buildup over time. To achieve this, the vent and chamber assembly are run without the perforating gun assembly. This technology has been successfully used on rigless wireline operations, and in tubing-conveyed operations. The results have shown that it is possible to regain initial production rates at a relatively low cost as compared to other near-wellbore (NWB) stimulation techniques. This perforate and surge technique has also been used to reduce the operator's cost and time associated with a hydraulic fracturing operation in sandstone reservoirs. In scale-removal applications, this surge technique has been used to successfully remove barium sulfate (BaSO4). To validate these operations, using high-speed pressure/temperature recorders is recommended to capture the dynamic event (Schatz 1999). In addition to the hardware associated with the vents, chambers, and perforating guns, a software component is used to accurately predict the amount of dynamic underbalance in a specific bottomhole assembly (BHA) to achieve the best perforation cleanup to maximize well productivity.
A huge oil recovery opportunity waits in the reservoirs of mature oil fields. Reviving mature oil fields through advancements in oil recovery has opened the doors to renewed hydrocarbon production from wells that have been forgotten because of the natural depletion after years of providing. One of these advancements is the effect of surging existing perforations using atmospheric chambers to create a dynamic underbalance at the instant perforations are created has been used in other oil and gas assets worldwide to improve production and, consequently, return on investment (ROI). This production increase was achieved with surge chambers to clean existing perforations. This technology allows producers to obtain sustained higher productivity from their wells at a low cost. This system creates an instantaneous in-situ negative pressure in the wellbore that surges and cleans the perforated interval improving the wells inflow conditions. It is relatively inexpensive to treat a well because it can be deployed on wireline, slickline, jointed tubing, or coiled tubing (CT). These various deployment methods also make this technology available for rigless interventions. This process uses fast-opening surge vents and atmospheric chamber assemblies that are activated milliseconds after the creation of perforations in the casing and perforation tunnels in the hydrocarbon reservoir. The dynamic underbalance in the wellbore surges these perforation tunnels, enabling the removal of debris and crushed material created by the high energy output of the explosive shaped charges. This technique can be used to clean existing perforations that have become plugged-off or restricted as a result of scale buildup over time. To achieve this, the vent and chamber assembly are run without the perforating gun assembly. This technology has been successfully used on rigless wireline operations, and in tubing-conveyed operations. The results have shown that it is possible to regain initial production rates at a relatively low cost as compared to other near-wellbore (NWB) stimulation techniques. This perforate and surge technique has also been used to reduce the operator's cost and time associated with a hydraulic fracturing operation in sandstone reservoirs. In scale-removal applications, this surge technique has been used to successfully remove barium sulfate (BaSO4). To validate these operations, using high-speed pressure/temperature recorders is recommended to capture the dynamic event (Schatz 1999). In addition to the hardware associated with the vents, chambers, and perforating guns, a software component is used to accurately predict the amount of dynamic underbalance in a specific bottomhole assembly (BHA) to achieve the best perforation cleanup to maximize well productivity.
Mature fields provide a good opportunity for oil producers because many of these fields contain reserves that can be recovered economically with a representative return on investment (ROI). Optimal production from perforated zones is always the goal, however minimizing /preventing formation damage, during a perforation event, can present challenges. This paper presents a case study in which an operator utilized a holistic aproach of a gun hanger in conjunction with artificial lift perforating solution to address formation fluid compatibility challenges while optimizing the perforations and perforation tunnel cleanup. This solution incorporated an advanced technical design with mechanical hardware. By designing a perforating solution using both static underbalance (UB) and a dynamic underbalance (DUB) technique to achieve oil production with minimal formation/skin damage and marrying this solution with gun hanger technology in an artificial lift completion, has resulted in oil production exceeding the operator's expectations. Technology advancements have provided renewed opportunities for hydrocarbon production from operator wells in mature fields. One used advancement includes application of a surging effect that uses an atmospheric chamber and creates Dynamic Under Balance immediately after a perforation event. The surge chamber creates an instantaneous in-situ negative pressure in the wellbore that provides a localized differential pressure that cleans the perforations (Haggerty et al. 2012). This helps improve the well inflow conditions and effectively reduces the formation damage normally generated by the perforation event (Poveda et al. 2013). By addressing formation fluid compatibility challenges, one could reduce the formation damage normally generated by the kill fluid introduced in the shoot and pull operation with tubing-conveyed perforating (TCP) systems. To acheve this, another design advancement is to use an electronic firing head (EFH) that can be programmed for a wide range of applications with different actuation times (up to 18 days). This EFH can be reset up to 15 times without locking the electronic system. The perforating gun string can be set on depth using an automatic-release gun hanger (ARGH) system. The ARGH helps to position the perforating string, detached from the completion string (ESP) to avoid shock loads from the perforating event interfering with ESP completion. The ESP is electrically tested while running in the well with the production pipe and electric cable. Once on depth, the operational pump test is conducted while evacuating the well-control fluid. This provides the designed static Under Balance as the initial condition for firing the perforating guns, which induces the interval oil production. The ARGH hydraulic system provides sufficient time for all designed effects in the formation. The purpose is to minimize the formation damage and provide optimized production. The well can be put on production at the end of the sequence steps designed with the ESP because the well is prepared in advance. This can help save up to 2 days of completion setup time in a pipe-conveyed perforating operation with the fluid change and the consequent formation damage. The complex processes involved in these operations are carefully simulated with industry tested and proprietary software programs. These programs help to confirm the desired effects can be achieved in production intervals to obtain the best oil production in optimal conditions. The simulations also account for the physical effects on the ESP, pressure and temperature sensors, and casing or liner installed in the well.
Mature fields provide a good opportunity for oil producers because many of these fields contain reserves that can be recovered economically with a representative return on investment (ROI). Optimal production from perforated zones is always the goal; however, minimizing/preventing formation damage during a perforation event can present challenges. This paper presents a case study wherein an operator perforated an interval using static underbalance (UB) and dynamic underbalance (DUB) techniques to achieve oil production with minimal formation/skin damage and perforation tunnel cleanup. Both techniques were used with gun hanger technology in an artificial lift completion, providing oil production that exceeded the operator's expectations. Technology advancements have provided renewed opportunities for hydrocarbon production from wells in mature fields. One such advancement includes application of a surging effect that uses an atmospheric chamber and creates DUB immediately after a perforation event. The surge chamber creates an instantaneous in-situ negative pressure in the wellbore that surges and cleans the perforated interval (Haggerty et al. 2012). This helps improve the well inflow conditions and effectively reduces the formation damage normally generated by the perforation event (Poveda et al. 2015), which is further increased with the control fluid change when the production pipe is removed with tubing-conveyed perforating (TCP) systems. Another advancement uses an electronic firing head (EFH) that can be programmed for a wide range of applications with different actuation times (up to 18 days). This EFH can also be reset up to fifteen times without locking the electronic system. The perforating gun string can be set on depth using an automatic-release gun hanger (ARGH) system. The ARGH helps run the electrical submersible pump (ESP) to the design depth as part of the well completion. The ESP is electrically tested while running in the well with the production pipe and electric cable. Once on depth, the operational pump test is conducted while evacuating the well-control fluid. This provides the designed UB as the initial condition for firing the perforating guns, which induces the interval oil production. The ARGH hydraulic system provides sufficient time for all designed effects in the formation. The purpose is to minimize the formation damage and provide optimized production. The well can be put on production at the end of the sequence steps designed with the ESP because the well is prepared in advance. This can help save up to two days of completion setup time in a pipe-conveyed perforating operation. The complex processes involved in these operations have been simulated with industry tested and proprietary software programs. These programs helped confirm the desired effects can be achieved in production intervals to obtain the greatest oil production in optimal conditions. The simulations also account for the physical effects on the ESP, pressure and temperature sensors, and casing or liner installed in the well.
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