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Casing-while-drilling (CWD) operations have become a well-known technology used to minimise drilling time and reduce AFE budget. PETRONAS has drilled several wells in Malaysia by using this technology, and it has proven to be a cost efficient strategy particularly in batch drilling process. Past CWD operational experiences have demonstrated stark differences when compared to conventional drilling in terms of wellbore surveying and formation evaluation. Weak and noisy signals from mud pulse telemetry were primary issues that required a significant amount of rig time when acquiring measurement-while-drilling (MWD) and logging-while-drilling (LWD) data. In fact, several significant challenges were encountered. First, the mud pulse signal which traverses from downhole (MWD) to the surface somehow dampened out. Although various types of mud pulse telemetry have been used, significant problems remain. In addition, the signal transmission worsened when seawater was used as the drilling fluid, resulting in nonproductive time due to provisioning ofchange out tools with different configurations for mitigation and trial-and-error purposes. Finally, overall drilling efficiency was reduced as a result of poor signal detection and capturing. EM-MWD used in combination with gyro-while-drilling (GWD) was identified for implementation when drilling four wells using Tesco CWD technology in the Erb West field. The mud pulse and electromagnetic telemetry systems were executed asa pair to compare captured signal strengths in the same environment, i.e., directional CWD with seawater drilling fluid. After drilling ceased, the generated results proved that EM-MWD is a viable technology that can be used to overcome signal attenuation issues in a CWD operation. It also minimise health, safety, and environment (HSE) risks as well as established a working model of EM-MWD-CWD. Most importantly, such application reduced rig time by 3.9 days which contributed to 26% of cost saving for the surface section drilling by having trouble free MWD signal detection and faster drilling operation.
Casing-while-drilling (CWD) operations have become a well-known technology used to minimise drilling time and reduce AFE budget. PETRONAS has drilled several wells in Malaysia by using this technology, and it has proven to be a cost efficient strategy particularly in batch drilling process. Past CWD operational experiences have demonstrated stark differences when compared to conventional drilling in terms of wellbore surveying and formation evaluation. Weak and noisy signals from mud pulse telemetry were primary issues that required a significant amount of rig time when acquiring measurement-while-drilling (MWD) and logging-while-drilling (LWD) data. In fact, several significant challenges were encountered. First, the mud pulse signal which traverses from downhole (MWD) to the surface somehow dampened out. Although various types of mud pulse telemetry have been used, significant problems remain. In addition, the signal transmission worsened when seawater was used as the drilling fluid, resulting in nonproductive time due to provisioning ofchange out tools with different configurations for mitigation and trial-and-error purposes. Finally, overall drilling efficiency was reduced as a result of poor signal detection and capturing. EM-MWD used in combination with gyro-while-drilling (GWD) was identified for implementation when drilling four wells using Tesco CWD technology in the Erb West field. The mud pulse and electromagnetic telemetry systems were executed asa pair to compare captured signal strengths in the same environment, i.e., directional CWD with seawater drilling fluid. After drilling ceased, the generated results proved that EM-MWD is a viable technology that can be used to overcome signal attenuation issues in a CWD operation. It also minimise health, safety, and environment (HSE) risks as well as established a working model of EM-MWD-CWD. Most importantly, such application reduced rig time by 3.9 days which contributed to 26% of cost saving for the surface section drilling by having trouble free MWD signal detection and faster drilling operation.
Certain formations in the Rocky Mountains preclude the use of electromagnetic (EM) telemetry due to their inherent resistivities. A new system has been developed that extends the use of EM telemetry systems where they were previously not usable. The system involves installing a special downhole antenna when surface or intermediate casing is run to improve EM signal to noise ratio. The casing antenna system not only allows operators to take advantage of the benefits of EM loggingwhile-drilling (LWD) systems but also extends the drilling depth range where data can be provided.Drilling wells in the Powder River Basin often requires heavy mud weights and the extensive use of lost circulation material (LCM). Unfortunately, these types of muds play havoc on standard mud pulse telemetry systems. Washed equipment and downhole failures related to plugged pulsers often result in multiple trips for failures and excessive nonproductive time (NPT). This new EM LWD system, by contrast, has no moving parts and a through-bore, which allows for higher concentrations of LCM and heavy weighting materials to pass easily through the bottom hole assembly (BHA). The system is combinable with a variety of LWD sensors so the telemetry type proves especially useful in areas that experience high LCM incidents. A key aspect of this system is that it also extends the depth range of where EM LWD systems can operate.Along with a compensated resistivity tool, a unique LWD spectral azimuthal gamma ray (SAGR) sensor, which provides accurate formation evaluation data, high quality gamma ray images and spectral elemental analysis, was used to help geosteer the well to stay in the zone of interest in the reservoir. This paper will examine a case study where the new system was used in an area where drilling with EM was not previously possible. It will describe the basic system design, key operating parameters, provide insight on the drilling problems, and address formation evaluation challenges and solutions.
Water flooding had proved its value in oil recovery enhancement. Generally downhole data was obtained through electric cable which increased the cost significantly, meanwhile the communication was often interrupted due to sealing issues in the cable system. This paper focused on theoretical modeling of electromagnetic waves as it propagated across different downhole mediums, including casing, cement, and reservoir with varied electrical resistivity. The preparedness of the telemetry system was presented from the perspective of field operation, finally the case study of water flooding operation with telemetry system equipped was described in details. Based on the attenuation model, 6.25Hz electromagnetic wave could reach 3000m deep underground with residual strength of 0.1mV, provided the average electrical resistivity exceeded 10Ω·m which was not too demanding. The telemetry system comprised of three parts which are signal sender, metal connector and decoding device on the ground. Viability tests were carried out to optimize the frequency and power setup, making it adaptable for water flooding operations. The system was integrated with water injector and trialed in the oilfield, while electric cable was used to verify the wireless system. According to the feedback, the pressure and flowrate data were received through 5Hz electromagnetic waves in a real-time manner from 1025m deep underground, its accuracy was approved by the data obtained via electric cable, the flowrate control instruction was also passed through wireless system and the nozzle downhole responded correctly. The system could replace cable in the future popularization of water flooding operation, reducing the risk and the capex. Intelligent oilfield has been the objective and pursued constantly, matured downhole wireless telemetry system was an integral part of this process. This study has expand our horizons the knowledge on this lucrative subject, successful application of wireless telemetry system in the water flooding operations gave us more insights in how to reach the goal.
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