In this report, the characteristics of Pd/Al 2 O 3 catalyst after long-term stability tests in catalytic combustion of simulated ventilation air methane gas were investigated with the objective of understanding catalyst deactivation phenomena. It was found that the deactivation is primarily due to palladium migration and particle growth and is the most prominent in the presence of water vapour. The formation of α-Al 2 O 3 during long-term stability tests explains the changes in pore structures which is responsible for re-dispersion of palladium particles. Four accelerated ageing procedures were performed with an aim of mimicking the properties of used catalysts which have been operating continuously for extended time periods (over 1100 h). XRD patterns of aged catalysts disclose the absence of an alpha-alumina phase, suggesting that the transformation of alumina phase occurred at a very slow rate. Among the four procedures, ageing under wet-oxidizing atmosphere provides the catalyst bed that is the best match to the properties of long-term used catalysts in terms of performance and the characterization employed. Increasing the aging temperature up to 830°C leads to depletion of surface palladium, which permanently reduces the performance of the catalyst.
A IntroductionMethane is a gas with significant greenhouse warming potential whose atmospheric sources and sinks are well documented. 1 Nearly 10% of total anthropogenic methane emissions originate from coal mining activities, 2 and almost twothirds of these emissions originate from mine ventilation air. Reducing the greenhouse impact of this particular source presents significant challenges to mine operators, the most notable being that ventilation air methane (VAM) is a low concentration, high volume stream that prevents the use of conventional combustion and energy recovery technologies. Low temperature catalytic combustion offers an alternative treatment method, which, when compared to high temperature combustion, presents the advantage to eliminate the generation of additional emissions to the air, such as nitrogen oxides. However, its viability depends on maintaining the activity of the catalyst bed during its exposure to high volumes of ventilation air that contains several components which have the potential to affect performance, such as water vapour and particulate matter.It is widely accepted that supported palladium materials comprise a group of the most effective catalysts for the low temperature oxidation of methane. 3 Under oxygen-rich conditions, PdO is formed and represents the active phase for methane oxidation. 3 It is suggested that water produced by reaction inhibits the activity of Pd-based catalysts due to competition with methane for the active sites. 4-6 Furthermore, the presence of water in the feed induces a transformation of the active sites (oxidised Pd) into a less active sites (most likely hydroxy species) and results in permanent deactivation. [4][5][6][7] The rate of catalyst deactivation due to water, either present in the feed o...