a b s t r ac tA stable and cheap Cu/Fe bimetallic system was first prepared by ball-milling (BM) to dechlorinate 4-chlorophenol (4-CP). The enhanced hydrodechlorination activity of the resulting bimetallic system was mainly attributed to the homogenous distribution of Cu catalyst in the bulk Fe particles. The homogeneity increases the speed of electron transfer and takes advantage of hydrogenation. The prepared and used BM Cu/Fe bimetallic systems were visualized through scanning electron microscopy/ energy-dispersive X-ray spectrometry (SEM/EDS) with image mapping. Dechlorination benefited the metal content, BM time and initial solution pH because there is an overall kinetic equilibrium between the rate of electron generation by Fe and the rate of hydrogenation by Cu. We note over 93% dechlorination efficiency for 50 ppm 4-CP at pH 3.0 by 100 g/L of 5% Cu/Fe (wt%) ball-milled for 8 h. The BM Cu/Fe bimetallic system showed high sustainability to coexisting ions. It is stable. Its dechlorination reactivity remained high and reproducible during five successive applications. No Cu was dissolved during the experiments. The remaining Cu can be completely recovered by re-ball-milling with Fe powders, and they showed stable dechlorination activity.