ABSTRACT:Melting, crystallization and phase behavior of the blends of poly(phenylene sulphide) (PPS) and an aliphatic-aromatic thermotropic liquid crystalline polymer (TLCP), were investigated using differential scanning calorimetry (DSC) and polarized light optical microscopy (PLOM). The equilibrium melting temperature (T~) and the crystal lamellar thickness of PPS phase decreases with an increase in TLCP concentration. This phenomenon can be ascribable to the nucleating effect of TLCP on the spherulite growth of PPS phase. Phase diagram shows that the PPS/TLCP blend crystallizes in well separated temperature regimes and that the PPS component will always be solidified before the crystallization of TLCP begins. The crystallization temperature of PPS increases with the addition of TLCP. The PPS/TLCP blends exists as phase separated in the melt state. The reduction in the spherulite size of PPS phase, as revealed by PLOM, indicates that the spherulitic growth rate as well as the overall crystallization rate of PPS is influenced by the presence of TLCP.KEY WORDS Poly(phenylene sulphide) / Thermotropic Liquid Crystalline Polymer / Polymer Blends / Melting Behavior / Crystallization Behavior / Phase Behavior / Poly(phenylene sulphide) (PPS) and thermotropic liquid crystalline polymers (TLCP) are high strength/high temperature specialty polymers which find applications in the electrical and electronic industries. 1 Blends of PPS with TLCPs are of interest for several reasons. 2 -12 The motivation was first to use the high-tensile modulus of the TLCPs in the solid state to reinforce the PPS matrix. Secondly, the low viscosity of the TLCPs can reduce the overall melt viscosity of the blend and thus act as a good processing aid. The thermotropic liquid crystalline polymer, which is initially dispersed as spheres or droplets, can be elongated to form fibrils in adequate flow fields to give an in situ reinforcement. Elongated fine fibrils can effectively reinforce the matrix polymer. Moreover, the TLCP phase has been shown to influence the crystallizability of the PPS matrix. 7 -10 Several studies 3 -7 have been published on the blends of PPS with wholly aromatic commercially available TLCPs such as Vectra-A950 (copolyester of 25 mol¾ of 2-hydroxy-6-naphthoic acid (HNA) and 75mol% 4-hydroxy benzoic acid (HBA)) and Vectra-B950 (copolyester of 60mol% 2-hydroxy-6-naphthoic acid, 20mol% terephthalic acid and 20mol% 4-aminophenol). Subramanian and Isayev 3 found that for effective reinforcement and betterment of mechanical properties, the melt viscosity of TLCP must be lower than that of the PPS at the processing temperature. The mechanical properties estimated for PPS/Vectra-A950 were lower than that of TLCP and no fibrillation of the TLCP phase in the matrix was found. Previous studies 4 -7 lead to the conclusion that maximum fibrillation occurs when the melt viscosity ratio of the original components is close to unity. The presence of fibres seems to be a necessary attribute for improving the mechanical properties. Thus...