The main goal of the present work is the development of partially fluorinated, low-cost proton exchange membranes. The styrene grafted onto commercial ethylene chlorotrifluoroethylene (ECTFE) membranes using solution grafting technique, and after that the membranes were sulfonated. Diluting styrene on ECTFE with a solvent mixture of methanol plus methylene chloride (1:1) was highly effective in promoting the grafting reaction as indicated by the increase in the degree of grafting (DG) to 21.3% compared to other solvents. The DG in ECTFE membranes increased with an increase in the monomer concentration up to 60% and then declined. Fourier transform infrared spectroscopic analysis confirmed grafting and sulfonation onto ECTFE films.The maximum value of proton conductivity for ECTFE-g-PSSA film with DG = 21.3% was observed to be 141 mS cm, which is also higher than those of Nafion 212 membrane. Furthermore, the activation energy of ECTFE-g-PSSA membranes was obtained ranging from 8.27 to 9.726 kJ mol −1 . So both proton transport mechanisms (hopping and vehicle) have been commonly accepted. The mobility of the charge carriers calculated from proton conductivity data has robust dependence on the grafting yield and temperature. Moreover, the tensile strength and elongation at break ratio decreases with the increase in DG. The water and methanol uptakes increase up to 0.97% and 30%, respectively, for the highest DG value. Finally, the ECTFE-g-PSSA has lower cost and higher conductivity they could be better used instead of Nafion in direct methanol fuel cells. From the principle of fuel cells, the membrane has to have a good proton conductor, high dielectric constant, low methanol and gas permeability, high chemical balance, and exact mechanical properties.Because of these requirements, only a few membrane sorts are suitable for technical packages. The typically used membrane is Nafion, advanced with the aid of DuPont. Nafion has the greatest interest because of its high proton conductivity with chemical and mechanical stabilities at moderate temperature (<90°C). Despite this, Nafion ® membranes have some disadvantages such as high cost, difficulty in synthesis, and impracticable use at temperatures above 90°C where the membrane would be dry. 4,11 In addition, the high permeability of methanol through Nafion membrane (methanol crossover) leads to unaccepted low cell performance. 4 All these drawbacks combined to limit their commercial application especially in DMFC. Currently, there is much ongoing research for developing membranes with improved The membranes applicability in DMFCs was studied by measuring water and methanol uptakes, tensile strength, and ion exchange capacity (IEC). Measurements of the proton conductivity and mobility of protons at different temperatures were also included.
| EXPERIMENTALThe ECTFE film of 80 μm thickness purchased from CS Hyde Company, United States, was used as a polymer matrix. It was washed with methanol and then dried in a vacuum oven at 70°C for 1 hour. The different parameters a...