ABSTRACT:A facile method for free radical graft polymerization of styrene onto the surface of nano-sized silica was developed by using a one-pot method. The initiator (2,2 -azobisisobutyronitrile, AIBN), the coupling agent (vinyl triethoxylsilane, VTEOS), styrene and the nano-sized silica were mixed and reacted in toluene medium. The two reactions, the copolymerization of VTEOS and styrene and the coupling reaction of the ethoxyl groups in the side chains of the copolymer and the silanol groups on the surface of the nano-sized silica, were occurred synchronously in the preparing procedure.The effects of the amount of AIBN and VTEOS, the polymerizing temperature and the polymerizing time on the conversion of styrene (C), the percentage of grafting (PG), the grafting efficiency (GE) and the average relative molecular masses (M n and M w ) of the grafted polystryrene (PS g ) and the non-grafted polystyrene (PS n ) were discussed. IR and XPS showed that the surface of the nano-sized silica had been covered partially by PS and TEM showed that the dispersibility of PS grafted nano-sized silica in organic solvent was improved.KEY WORDS In-Situ Graft Polymerization / Polystyrene / Nano-Sized Silica / One-Pot Method / Nano-sized silica has attracted increasing attention for its superior properties over conventional micrometer particles. 1 It has been widely used as filler in the manufacture of paints, rubbers, plastics, binders, functional fibers, anti-virus materials, and so on. However, its agglomeration and incompatibility with the organic matrix are impeding problems, which limit its efficient use. It is known that surface modification by grafting of polymers onto nano-sized silica is an effective way to improve its dispensability in an organic polymeric matrix and its compatibility with the polymeric matrix, thus enhancing the properties of the composite materials. 2,3 There were a variety of attempts to achieve polymer grafted nano-sized silica composite. 4 In-situ disperse polymerization was one of the most effective methods. 5 Before the in-situ disperse polymerization, initiators or polymerable groups should be introduced onto the surface of the nano-sized silica. Peroxide groups, 6, 7 azo groups 8-10 and redox initiators 11 had been introduced onto the surface of nano-sized silica for the free radical polymerization of styrene and methyl methacrylate. Acylium perchlorate groups 12 had been immobilized onto the surface of the nano-sized silica for the cationic polymerization of styrene, cyclic ethers and lactone. Styrene, 13-16 methyl methacrylate 13 and butyl methacrylate 17 had been initiated for the atom transfer radical polymerization (ATRP) on the surface of the nano-sized silica. In our previous work, the nano-sized silica had been modified with γ-methacryloxypropyl triethoxysilane for the introduction of a polymerable group, methacrylate group. Then the methacrylate group free radical copolymerized with styrene to prepare polystyrene (PS) grafted nano-sized silica via a solvent polymerization method. 18,...