In the ship manufacturing industries, welding is used to join the different aluminum parts of the ship structure, these weldments are generally remaining dip in saline water of sea or remain in salt foggy atmosphere, which gets eroded early when comes in contact with salt-water solution. In the proposed research work, after joining 5086-H116 aluminum alloy by friction stir welding, and TIG welding, the mechanical examination and comparison was done. The main objective of the present research work was to compare corrosion behaviour of FSW and TIG weldments of AA5086-H116 using ASTM G66 and ASTM G67 corrosion test standards. Keywords: AA5086-H116; Corrosion behavior; ASTM G66; ASTM G67.
I.INTRODUCTION Metallic corrosion takes place in wet environments when the chemical or electrochemical reaction between a metal and the surrounding environment results in the oxidation of the metal. For corrosion to occur, electrons are produced by the anodic oxidation of the metal must be consumed in a cathodic reaction. These two processes can take place on different parts of a metal structure providing that there is a conducting path for the electrons between the two, and a continuous electrolyte path for ion transport. Aluminum is highly reactive, with a negative standard electrode potential of -1660mV, and is therefore unstable in the presence of water. However, aluminum reacts quickly with the oxygen in air or water to form a protective oxide film (alumina, Al O ) that is stable in pH range 4-9 and prevents corrosion of the metal. There are three main types of localized corrosion that affect aluminum in aqueous environments: pitting corrosion, intergranular corrosion, exfoliation corrosion, whereby the mode of corrosion that takes place depends strongly on the alloy, its processing history and its environmental conditions. Aluminum alloys of 5xxx series and their welded joints show good resistance to corrosion in sea water. 5086-H116 is one of such an excellent marine environment corrosion resistant aluminum alloy, most commonly used in North America [1]. It is a marine grade alloy used for its excellent corrosion resistant properties. In the ship manufacturing industries, TIG welding is used to join the different aluminum parts of the ship structure, these weldments are generally remaining dip in saline water of sea or remain in salt foggy atmosphere, which gets eroded early when comes in contact with salt-water solution due to the HAZ area of TIG weldments which is generally large and causes initiation of localized corrosion easily [2]. The problem can be solved if the welding process is changed to friction stir welding that produces comparatively very less HAZ area, and also if we compare the cost of welding process, it was observed that the cost of friction stir welding is 15-20 times less than the cost of TIG welding [3]. Squillace et al.,[4] compared two different welding processes one is conventional tungsten inert gas (TIG) process and second is friction stir welding (FSW). A micro-hardness measurement allow...