Characterization and thermal modelling of friction welded alumina–mild steel with the use of Al 1100 interlayer

Seli, Hazman; Noh, Mohamad Zaky; Ismail, Ahmad Izani Md.; Rachman, Endri; Ahmad, Zainal Arifin

doi:10.1016/j.jallcom.2010.07.047

Cited by 15 publications

(6 citation statements)

References 7 publications

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“…As it can be observed a maximum temperature of 449.4 °C has been achieved in the early deformed aluminum sheet at 0.0001 seconds. The maximum rubbing temperature is also almost correlative with the predicted output finite difference thermal model as developed by Seli et al 20 . As the friction persists, the maximum temperature drops to 224.1 °C at 0.01 seconds and decreases further down to 177.1 °C after 0.01 seconds the rod rotation the is stopped.…”

Section: Temperature Distributionsupporting

confidence: 72%

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Evaluation of properties and FEM Model of the Friction welded mild Steel-Al6061-Alumina

Seli

Awang

Ismail³

et al. 2012

Mat. Res.

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Evaluation of mechanical and interfacial properties of friction welded alumina-mild steel rods with the use of Al6061 sheet are presented in this work. SEM, EDX analysis, hardness and bending strength tests were conducted. The bonds were attained through interfacial interlocking and intermetalllic phase formation with average bending strengths in the range of 40 to 200 MPa and insignificant hardness change in the parent alumina and mild steel. A preliminary simulation was made to predict the deformation, stress, strain and temperature distribution during the joining operation using a fully coupled thermo-mechanical FE model. The aluminum alloy metal being rubbed was simulated using a phenomenological Johnson-Cook viscoplasticity material model, which suited for materials subjected to large strains, high strain rates and high temperatures. The highest stress, strain and deformation are found to be within the heat affected zone of the weld close to the periphery rubbing surface region and correspond to the highest temperature profiles observed.

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Section: Temperature Distributionsupporting

confidence: 72%

“…The comparison thermal conductivity between steel and alumina has been discussed in detail by Seli et al 20 . As labeled in the inset in the Figure 15, node 56 located at the rod periphery has the highest temperature increase.…”

Section: Temperature Distributionmentioning

confidence: 99%

Evaluation of properties and FEM Model of the Friction welded mild Steel-Al6061-Alumina

Seli

Awang

Ismail³

et al. 2012

Mat. Res.

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“…Due to the relevance of the topic, there are many experimental and analytical studies published by researchers from different parts of the world: Wei and Sun (2018), Dawood et al (2017), Ratkovic et al (2017), Rombault (2011), Aritoshi and Okita (2003), Khan (2011), Kuchuk-Yatsenko and Zyakhor (2002), Basher (2013), Yilbas and Sahin (2014), Fukumoto et al (2010), Nikolaev and Olshansky (1977), Seli et al (2010), Maldonado-Zepeda (2001), Cenk et al (2012), Moarrefzadeh (2012), Faizal et al (2014), Li et al (2012), Ruma et al (2013), Singla (2010), Kimura et al (2010) and Bouarroudj et al (2017), Burakowiski and Wierzchon (1998).…”

Section: Introductionmentioning

confidence: 99%

Experimental Thermal Analysis in Rotary Friction Welding of Dissimilar Materials

Alves

Toledo

Neto

et al. 2019

J.Aerosp. Technol. Manag.

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Rotary friction welding process (RFW) is one of the most used processes in the world for manufacturing bimetallic components that require high mechanical strength. All process occurs in solid state at temperatures below the melting point of the involved materials, having as the main bonding mechanisms the diffusion and mechanical mixture. The purpose of this work was to carry out an experimental thermal analysis of the dissimilar joint AA6351 T6 aluminum and AISI 304L stainless steel during the friction welding operation through system of thermocouples. Gradients of temperature obtained had their data analyzed and recorded. Results of the experimental thermal analysis showed the behavior of the temperature in the bonding interface, how the dissipation occurs in the radial and longitudinal direction, heating rates, cooling, maximum temperatures reached, its relationship with the different stages of the process and the influence on mechanical properties of welded joint. This study is of great importance for relating the temperature distribution in the bonding interface with atomic diffusion and mechanical resistance of junction.

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“…16 Hazman et al. 17 reported that before the diffusion of interlayer into mild steel, an essential interlinking was entrenched by disrupting the layer of oxide of the metal. It was observed that the interfacial microstructure was having incomplete joints in the interface of Al 2 O 3 and Al.…”

Section: Microstructural Analysismentioning

confidence: 99%

“…Microstructures of the interface formed between alumina and mild steel in the presence of an aluminum interlayer. 17 …”

Section: Microstructural Analysismentioning

confidence: 99%

Joining of ceramic to metal by friction welding process: A review

Ahmed

Hasanabadi

Kumar

2021

Proceedings of the Institution of Mechanical Engineers, Part L:

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In this paper, the recent progress in friction welding of alumina along with its various composites to metals is thoroughly investigated and compared. Among the existing methods of joining ceramics to metals, the friction welding process seems to be a reliable approach that provides promising joint properties. A relationship is established between processing parameters, their resultant microstructures, and their associated mechanical properties. The material properties and the environmental factors are taken into account while manifesting this comparison. The influence of various factors such as rotations per minute (r/min), friction pressure, and friction time on mechanical properties is critically analyzed. However, several challenges that must be addressed appropriately to achieve these joints and to fabricate the same have been discussed.

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Characterization and thermal modelling of friction welded alumina–mild steel with the use of Al 1100 interlayer

Cited by 15 publications

References 7 publications

Evaluation of properties and FEM Model of the Friction welded mild Steel-Al6061-Alumina

Evaluation of properties and FEM Model of the Friction welded mild Steel-Al6061-Alumina

Experimental Thermal Analysis in Rotary Friction Welding of Dissimilar Materials

Joining of ceramic to metal by friction welding process: A review

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