Solid Oxide Fuel Cells (SOFCs) are gaining more and more attention as auxiliary power units (APU), e.g. for passenger cars, trucks and airplanes. In this context, the main focus is on the development of SOFC stacks, which fulfill the strong requirements for mobile applications, e.g. low weight and volume, high power densities with reformate gases and low degradation rates under dynamic operating conditions. The paper presents results of investigations of SOFC short stacks and stacks for mobile applications, which were developed by an industrial consortium. The stack design is based on stamped metal sheet bipolar plates, into which anode supported cells are integrated. The stacks were electrochemically characterized mainly by long-term measurements, by current-voltage measurements and by impedance spectroscopy. The SOFC stacks were operated at different temperatures, varying fuel gas compositions and different fuel gas flow rates. The electrochemical performance, the uniformity, the voltage losses and the degradation mechanisms of the short stacks were analyzed.
Light Weight SOFC Stack DesignThe increase of electrical energy consumption on board of vehicles, e.g. passenger cars, trucks and airplanes, leads to the development of new strategies for on-board energy conversion. In this context, SOFCs are gaining more and more attention as auxiliary power units (APU). However, the requirements and the assembling of SOFC stacks for mobile applications differ significantly from those for stationary applications. Therefore, the main challenge is the development of light-weight SOFC stacks, which can be operated with high performance and reliability under dynamic operating conditions. Not many studies have been published concerning the development of SOFC stacks for mobile applications (1-6). However, none of these activities concentrate on the detailed investigation of the electrochemical behavior, e.g. voltage losses and degradation effects, of the different cells in the stacks at the different operating conditions. Therefore, at the DLR different light-weight SOFC short stacks and stacks are tested and electrochemically characterized. The stacks were developed in cooperation with several industrial partners (Ceramtec / Marktredwitz, Elring-Klinger / Dettingen, ThyssenKrupp / Essen) and the Research Center Jülich (FZJ). This design is based on the application of thin stamped metal sheet bipolar plates from Elring Klinger and anode substrate supported cells from Ceramtec, which form a cassette arrangement (Figure 1).