Wax deposition in waxy crude oil emulsions remains a
flow assurance
challenge in offshore production. Wax molecular diffusion driven by
the positive temperature gradient from the liquid to the pipe wall
has been widely studied and regarded as the primary wax deposition
mechanism; however, a considerable wax deposit of emulsions at a zero-temperature
difference was detected, in which condition molecular diffusion is
not likely to occur, suggesting there were other mechanisms that contribute
to wax deposition. In this work, the wax deposition mechanism of water-in-oil
emulsions at a zero-temperature difference was explored by a cold
finger apparatus regarding the role of wax crystals and water droplets
on wax deposition. Through microscopy observation and component measurement
of deposits, the wax deposition mechanism, namely, wax crystal-water
droplet aggregation formation and adhesion behavior, was proposed.
During wax deposition, wax crystals in the emulsion interacted with
water droplets, organizing the basic structure of aggregation. The
liquid oil phase was entrapped at the inner space of the aggregation
and entrained by the wax crystal-water droplet structure to generate
a wax deposit. The formation of wax crystal-water droplet aggregations
depends on the experimental temperature, where a larger size of aggregations
that formed at a lower temperature preferred to yield a thicker deposit
under the same stirring speed, while for the same temperature operation
conditions, the medium and low speed promoted the adhesion behavior
of the aggregations to the cold finger resulting in an increase in
deposits; however, the high stirring condition sloughed off the formed
deposits, reducing the deposit mass. The findings denote that the
presence of wax crystal-water droplet aggregations in emulsion should
be considered when describing the wax deposition process at low temperatures.