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AGENCY USE ONLY (Leave blank)2. REPORT DATE 6 May 2005
REPORT TYPE AND DATE COVERED
TITLE AND SUBTITLEAnalysis, fabrication, and testing of a composite bladed propeller for a Naval Academy Yard Patrol (YP) craft
AUTHOR(S)
Wozniak, Christopher D. (Christopher David), 1982-
FUNDING NUMBERS
PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES)8. PERFORMING ORGANIZATION REPORT NUMBER
SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSORING/MONITORING AGENCY REPORT NUMBER
US Naval Academy Annapolis, MD 21402Trident Scholar project report no.
(2005)
SUPPLEMENTARY NOTES 12a. DISTRIBUTION/AVAILABILITY STATEMENTThis document has been approved for public release; its distribution is UNLIMITED.
12b. DISTRIBUTION CODE
ABSTRACT:The U.S. Navy, and much of the maritime industry, uses nickel-aluminum-bronze (NAB) as the primary material for propeller construction. This is done for many reasons, including its anti-biofouling characteristics, high stiffness, and low corrosion potential. However, NAB is a cathodic metal. While it experiences little corrosion itself, its presence leads to galvanic corrosion of the surrounding hull steel. The U.S. Navy, and much of the maritime industry, uses nickel-aluminum-bronze (NAB) as the primary material for propeller construction. This is done for many reasons, including its anti-biofouling characteristics, high stiffness, and low corrosion potential. However, NAB is a cathodic metal. While it experiences little corrosion itself, its presence leads to galvanic corrosion of the surrounding hull steel. The Navy has considered the feasibility of a composite bladed propeller design, but several variables need investigation. The goal of this Trident project was to design, build and test the Navy's first composite propeller. The detailed objectives of the research were to: evaluate a hub design; perform a structural design of a Yard Patrol (YP) craft composite bladed propeller; and finally, build and test a full-scale propeller using the composite materials. As the general concept used composite blades attached to a NAB hub, the first step was to develop a design for the hub-blade interaction. Afterwards, the loads were predicted using computational fluid dynamics. The pressure plot was then combined with the geometry in a finite element structural analysis program to determine fiber orientation and strengt...