In the present study, electrospun nanofibers of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), a biodegradable polyester,
containing natural deep eutectic solvents (NADES) were obtained and
reported for the first time, exhibiting an unreported 3D morphology
and enhanced charge retention properties. Choline chloride (ChCl)/urea/water
in a molar ratio of 1:2:1 was used as the NADES model system. Electrospun
nanofibers were produced from a 10 wt % solution of PHBV containing
26 wt % NADES with respect to the polymer and were deposited on different
substrates, that is, aluminum foil and non-woven spunbond polypropylene
(PP). The morphology and charge retention ability were characterized
under different conditions and on different substrates. The attained
fiber morphology for the NADES-containing mats showed an average fiber
diameter of around 300 nm, whereas the pure PHBV polymer under the
same conditions produced electrospun fibers of around 880 nm. However,
the deposition of PHBV/ChCl/urea/water fibers resulted in a surprising
macroscopic rugose 3D surface morphology made of aligned nanofibers
when processed at 50% relative humidity (RH). The nanofiber grammages
above which this 3D morphology, associated with NADES-induced charge
retention, formed was found to be dependent on the substrate used
and RH. This morphology was not seen at 20% RH nor when pure PHBV
was produced. Charge stability studies revealed that PHBV/ChCl/urea/water
nanofibers exhibited lasting charge retention, especially when sandwiched
between spunbond polypropylene textiles. Finally, such multilayer
structures containing a very thin double layer of PHBV/ChCl/urea/water
fibers after corona treatment exhibited improved paraffin aerosol
penetration, which was ascribed to the combination of thinner fibers
and their charge retention capacity. The here-developed electrospun
PHBV fibers containing NADES demonstrated for the first time a new
potential application as electret filter media.