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In Brazil, pre-salt carbonate reservoirs are largely responsible for the current increase in oil production. However, due to its peculiar characteristics, increasing oil recovery by water injection is not enough. Therefore, we seek to evaluate the recovery potential using chemical methods (cEOR). Among these, the Alkali Surfactant Foam (ASF) method appears with high potential, a variant of Alkali Surfactant Polymers (ASP) without the problems presented by it. Therefore, this work presents an innovative methodology, which seeks to evaluate the potential for recovery with ASF in carbonate reservoirs by integrating experimental characterization and recovery prediction using reservoir simulation. For this, phase behavior and adsorption analyses were carried out. The experimental results provided key parameters for the simulation, such as optimal salinity, surfactant adsorption, foam mobility reduction factors. The results are from two case studies of AS and ASF flooding, using a section of UNISIM-II benchmark, using a one-quarter of five-spot model. Having the modelling for these cEOR methods defined, an optimization process for each method was applied, allowing a reliable comparison among the methods and over a base case of water injection, seeking the maximization of the net present value (NPV). As a result, in the experimental part, a low interfacial tension (IFT) value of 0.003 mN/m was achieved with a surfactant adsorption reduction of 17.9% for an optimal setting among brine (NaCl), alkali (NaBO2.4H2O), and surfactant (BIO-TERGE AS 40). In the reservoir simulation part, using a fast genetic algorithm in the optimization process, a NPV of US$ 14.43 million higher than the base case (water injection) and a 4.5% increase in cumulative oil production for the ASF injection case were obtained. Considering the analyses of production curves (cumulative oil production and oil rate) and oil saturation maps, a considerable oil production anticipation was observed, which was the main reason for NPV improvement, proving the high potential for application of the ASF method in carbonate reservoirs.
In Brazil, pre-salt carbonate reservoirs are largely responsible for the current increase in oil production. However, due to its peculiar characteristics, increasing oil recovery by water injection is not enough. Therefore, we seek to evaluate the recovery potential using chemical methods (cEOR). Among these, the Alkali Surfactant Foam (ASF) method appears with high potential, a variant of Alkali Surfactant Polymers (ASP) without the problems presented by it. Therefore, this work presents an innovative methodology, which seeks to evaluate the potential for recovery with ASF in carbonate reservoirs by integrating experimental characterization and recovery prediction using reservoir simulation. For this, phase behavior and adsorption analyses were carried out. The experimental results provided key parameters for the simulation, such as optimal salinity, surfactant adsorption, foam mobility reduction factors. The results are from two case studies of AS and ASF flooding, using a section of UNISIM-II benchmark, using a one-quarter of five-spot model. Having the modelling for these cEOR methods defined, an optimization process for each method was applied, allowing a reliable comparison among the methods and over a base case of water injection, seeking the maximization of the net present value (NPV). As a result, in the experimental part, a low interfacial tension (IFT) value of 0.003 mN/m was achieved with a surfactant adsorption reduction of 17.9% for an optimal setting among brine (NaCl), alkali (NaBO2.4H2O), and surfactant (BIO-TERGE AS 40). In the reservoir simulation part, using a fast genetic algorithm in the optimization process, a NPV of US$ 14.43 million higher than the base case (water injection) and a 4.5% increase in cumulative oil production for the ASF injection case were obtained. Considering the analyses of production curves (cumulative oil production and oil rate) and oil saturation maps, a considerable oil production anticipation was observed, which was the main reason for NPV improvement, proving the high potential for application of the ASF method in carbonate reservoirs.
Combining carbon capture and sequestration with enhanced oil recovery (EOR) could potentially reduce the carbon footprint through permanent storage of carbon dioxide (CO2) at the end of the EOR operations. However, severe corrosion risks to surface facilities and pipelines come along with the benefits of CO2 injection. The present study, therefore, investigates the corrosion resulting from contact between supercritical carbon dioxide (sCO2)-saturated water and carbon steels typical of Alaska pipelines. Carbon steel was allowed to contact the corrosive environment for 72 hours, while the corrosion rate was monitored using linear polarization resistance (LPR). It was found that injecting sCO2 into the test brine (synthetic Ugnu field salinity) increased the general corrosion by twofold compared to liquid CO2 owing to the solubility and the kinetics of the corrosion byproducts. The increase in sCO2 injection pressure at a fixed temperature (40°C) was proportional to an increase in corrosion rate (up to 8.83 mm/yr). At a fixed pressure (12.7 MPa), increasing the temperature decreased the corrosion rate. As part of the effort to mitigate corrosion of CO2 in a sCO2 environment and to validate inhibitor performance outside of common operating conditions, the inhibiting potential of an imidazolium-based ionic liquid was also evaluated. The findings revealed inhibition efficiency up to 65% at low concentrations (up to 51 ppm) of the inhibitor. The addition of IL causes the corrosion to shift from a general type to pitting owing to a partial surface coverage. Results revealed further that ILs work better on carbon steel with low manganese concentration in the coupon steel.
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