This article aims to improve interfacial properties of carbon fiber-reinforced poly(phthalazinone ether ketone) (PPEK) composites by means of preparing carbon nanotube (CNT)/carbon fiber hybrid fiber. XPS was used to characterize the chemical structure of unsized carbon fiber and SEM was used to observe the surface topography of carbon fibers. Specific area measurement, dynamic contact angle, and interfacial shear strength (IFSS) testing were performed to examine the effect of CNT on the interfacial properties of carbon fiber/PPEK composites. By the introduction of CNT to the interphase of carbon fiber-reinforced PPEK composites, an enhancement of IFSS by 55.52% was achieved. Meanwhile, the interfacial fracture topography was also observed and the reinforcing mechanism was discussed. POLYM. COMPOS., 36:26-33, 2015. V C 2014 Society of Plastics Engineers
INTRODUCTIONCarbon fiber-reinforced thermoplastic (CFRTP) composites have recently attracted increasing attention mainly due to their combination of high performance, good processability, and potential recyclability. These advantages together have made these composites an attractive contender in a wide range of applications including aerospace, automobile, marine, military, etc. [1][2][3][4][5][6][7]. Accordingly, there arise the attempts at tailoring the material properties of CFRTP composites to serve the specific needs of these applications. One of ways to achieve this is to alter the fiber-matrix interface, which has been well established as crucial in controlling composite performance due to its role in the stress transfer efficiency between the fiber and the matrix [8][9][10].Since carbon fibers are basically brittle, they are always sized with a thin coating of a prepolymer or resin [11]. The sizing agents of carbon fibers, to a large extent, determine the interfacial properties of carbon fiber composites. The wetting performance of carbon fiber and interfacial strength of fiber composites can be both improved by the way of sizing. The properties can be further improved if the main components of sizing agents are the same to the polymer matrix [12,13].Introducing carbon nanotubes (CNTs) onto the surface of carbon fibers [14][15][16][17] is another efficient way to improve interfacial properties of CFRTP materials. Due to the outstanding mechanical properties and a large specific surface area of CNT, it can be expected to generate significantly improved mechanical characteristics for the hybrid composites as compared to the original fiber. It has been studied that CNT/carbon fiber with a large surface area could lead to better contact with the matrix, thus forming more mechanical interlocking sites [18]. Preparation of the CNT/carbon fiber hybrid fiber has been explored with several methods such as chemical vapor deposition (CVD) [19][20][21], chemical grafting [22,23], and electrophoretic deposition (EPD) [24][25][26][27][28].Since the sizing process is a standard and commercially available method of fiber surface treatment, fabrication of CNT/carbon fib...