Over
80 heat treatment experiments have been made on samples of
chloride-contaminated plutonium dioxide retrieved from two packages
in storage at Sellafield. These packages dated from 1974 and 1980
and were produced in a batch process by conversion of plutonium oxalate
in a furnace at around 550 °C. The storage package contained
a poly(vinyl chloride) (PVC) bag between the screw top inner and outer
metal cans. Degradation of the PVC has led to adsorption of hydrogen
chloride together with other atmospheric gases onto the PuO
2
surface. Analysis by caustic leaching and ion chromatography gave
chloride contents of ∼2000 to >5000 ppm Cl (i.e., μgCl
g
–1
of the original sample). Although there are
some subtle differences, in general, there is surprisingly good agreement
in results from heat treatment experiments for all the samples from
both cans. Mass loss on heating (LOH) plateaus at nearly 3 wt % above
700 °C, although samples that were long stored under an air atmosphere
or preexposed to 95% relative humidity atmospheres, gave higher LOH
up to ∼4 wt %. The majority of the mass loss is due to adsorbed
water and other atmospheric gases rather than chloride. Heating volatilizes
chloride only above ∼400 °C implying that simple physisorption
of HCl is not the main cause of contamination. Interestingly, above
700 °C, >100% of the initial leachable chloride can be volatilized.
Surface (leachable) chloride decreases quickly with heat treatment
temperatures up to ∼600 °C but only slowly above this
temperature. Storage in air atmosphere post-heat treatment apparently
leads to a reequilibration as leachable chloride increases. The presence
of a “nonleachable” form of chloride was thus inferred
and subsequently confirmed in PuO
2
samples (pre- and post-heat
treatment) that were fully dissolved and analyzed for the total chloride
inventory. Reheating samples in either air or argon at temperatures
up to the first heat treatment temperature did not volatilize significant
amounts of additional chloride. With regard to a thermal stabilization
process, heat treatment in flowing air at 800 °C with cooling
and packaging under dry argon appears optimal, particularly, if thinner
powder beds can be maintained. From electron microscopy, heat treatment
appeared to have the most effect on degrading the square platelet
particles compared to those with the trapezoidal morphology.