Recognizing
the imperative to address global climate change and
promote sustainable development within the industry, the conventional
antimony smelting process, characterized by high energy consumption
and pollution, is confronted with escalating ecological and environmental
pressures. This study proposes a two-stage method for the efficient
and thorough extraction of antimony through direct electrolysis from
sulfide concentrate in molten salt. Our focus is on assessing the
technical feasibility and cost advantages of directly electrolyzing
antimony concentrates for industrial applications. The study commences
with an analysis of the pyrolysis and electrolytic desulfurization
behaviors of each component through thermodynamic calculations. Subsequently,
it investigates the effects of various factors on product quality
and electrolysis stability during the first stage (constant-current
high-efficiency electrolysis) and the second stage (constant-voltage
deep electrolysis), respectively. The study also examines the flow
of elements and the desulfurization mechanism, while evaluating the
economic and environmental impacts of the process. The results demonstrate
that the two-stage combined electrolysis process can meet the requirements
of high efficiency and continuity of electrolysis, achieving a remarkable
integrated current efficiency of 80%, electrolysis energy consumption
of 2.39 kWh·kg–1, and a direct antimony yield
of 97.11%. In comparison to the traditional process, this novel method
of antimony extraction through molten salt electrolysis reduces energy
consumption, carbon emissions, and production costs by 72.06%, 95.76%,
and 48.59%, respectively. Furthermore, sulfur is obtained directly
without the emission of SO2. This work not only provides
theoretical guidance and technical ideas for the green electrolytic
desulfurization of antimony sulfide but also extends its applicability
to other sulfide concentrates such as CuFeS2, PbS, ZnS,
WS2, MoS2, and Bi2S3.