Fabrication of spherical lignin nanoparticles (LNPs) is opening
more application opportunities for lignin. However, dissolution of
LNPs at a strongly alkaline pH or in common organic solvent systems
has prevented their surface functionalization in a dispersion state
as well as processing and applications that require maintaining the
particle morphology under harsh conditions. Here, we report a simple
method to stabilize LNPs through intraparticle cross-linking. Bisphenol
A diglycidyl ether (BADGE), a cross-linker that, like lignin, contains
substituted benzene rings, is coprecipitated with softwood Kraft lignin
to form hybrid LNPs (hy-LNPs). The hy-LNPs with a BADGE content ≤20
wt % could be intraparticle cross-linked in the dispersion state without
altering their colloidal stability. Atomic force microscopy and quartz
crystal microbalance with dissipation monitoring were used to show
that the internally cross-linked particles were resistant to dissolution
under strongly alkaline conditions and in acetone-water binary solvent
that dissolved unmodified LNPs entirely. We further demonstrated covalent
surface functionalization of the internally cross-linked particles
at pH 12 through an epoxy ring-opening reaction to obtain particles
with pH-switchable surface charge. Moreover, the hy-LNPs with BADGE
content ≥30% allowed both inter- and intraparticle cross-linking
at >150 °C, which enabled their application as waterborne wood
adhesives with competitive dry/wet adhesive strength (5.4/3.5 MPa).